Re-Engineering of an Impeller for Submersible Electric Pump to Be Produced by Selective Laser Melting

The subject of the present study is the reproduction of a submersible electric pump impeller through reverse engineering and additive manufacturing. All of the phases commonly envisaged in the reproduction of an existing piece were carried out. The aim of the study is to show how the chosen pump com...

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Main Authors: Gennaro Salvatore Ponticelli, Flaviana Tagliaferri, Simone Venettacci, Matthias Horn, Oliviero Giannini, Stefano Guarino
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/16/7375
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author Gennaro Salvatore Ponticelli
Flaviana Tagliaferri
Simone Venettacci
Matthias Horn
Oliviero Giannini
Stefano Guarino
author_facet Gennaro Salvatore Ponticelli
Flaviana Tagliaferri
Simone Venettacci
Matthias Horn
Oliviero Giannini
Stefano Guarino
author_sort Gennaro Salvatore Ponticelli
collection DOAJ
description The subject of the present study is the reproduction of a submersible electric pump impeller through reverse engineering and additive manufacturing. All of the phases commonly envisaged in the reproduction of an existing piece were carried out. The aim of the study is to show how the chosen pump component can be effectively re-engineered and produced with the selective laser melting technique, obtaining a final product that is comparable if not even better than the starting one. To achieve this goal, the original piece was redesigned and a new model was created and analyzed. The whole process has been split into three main phases: (i) realization of the three-dimensional model from an existing piece using reverse engineering techniques; (ii) finite element analysis for the optimization of the use of the material; and (iii) 3D printing of a concept model in polyethylene terephthalate by using the fused deposition modeling technology and of the functional model in AISI 316 stainless steel with selective laser melting technology.
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spelling doaj.art-516073b1b4674732b04532da2383c1d52023-11-22T06:40:41ZengMDPI AGApplied Sciences2076-34172021-08-011116737510.3390/app11167375Re-Engineering of an Impeller for Submersible Electric Pump to Be Produced by Selective Laser MeltingGennaro Salvatore Ponticelli0Flaviana Tagliaferri1Simone Venettacci2Matthias Horn3Oliviero Giannini4Stefano Guarino5Department of Engineering, University of Rome “Niccolò Cusano”, Via Don Carlo Gnocchi 3, 00166 Rome, ItalyDepartment of Engineering, University of Rome “Niccolò Cusano”, Via Don Carlo Gnocchi 3, 00166 Rome, ItalyDepartment of Engineering, University of Rome “Niccolò Cusano”, Via Don Carlo Gnocchi 3, 00166 Rome, ItalyFaculty of Engineering, University of Applied Sciences Mittweida, Technikumplatz 17, D-09648 Mittweida, GermanyDepartment of Engineering, University of Rome “Niccolò Cusano”, Via Don Carlo Gnocchi 3, 00166 Rome, ItalyDepartment of Engineering, University of Rome “Niccolò Cusano”, Via Don Carlo Gnocchi 3, 00166 Rome, ItalyThe subject of the present study is the reproduction of a submersible electric pump impeller through reverse engineering and additive manufacturing. All of the phases commonly envisaged in the reproduction of an existing piece were carried out. The aim of the study is to show how the chosen pump component can be effectively re-engineered and produced with the selective laser melting technique, obtaining a final product that is comparable if not even better than the starting one. To achieve this goal, the original piece was redesigned and a new model was created and analyzed. The whole process has been split into three main phases: (i) realization of the three-dimensional model from an existing piece using reverse engineering techniques; (ii) finite element analysis for the optimization of the use of the material; and (iii) 3D printing of a concept model in polyethylene terephthalate by using the fused deposition modeling technology and of the functional model in AISI 316 stainless steel with selective laser melting technology.https://www.mdpi.com/2076-3417/11/16/7375reverse engineeringadditive manufacturingfused deposition modellingselective laser meltingsubmersible pumpimpeller
spellingShingle Gennaro Salvatore Ponticelli
Flaviana Tagliaferri
Simone Venettacci
Matthias Horn
Oliviero Giannini
Stefano Guarino
Re-Engineering of an Impeller for Submersible Electric Pump to Be Produced by Selective Laser Melting
Applied Sciences
reverse engineering
additive manufacturing
fused deposition modelling
selective laser melting
submersible pump
impeller
title Re-Engineering of an Impeller for Submersible Electric Pump to Be Produced by Selective Laser Melting
title_full Re-Engineering of an Impeller for Submersible Electric Pump to Be Produced by Selective Laser Melting
title_fullStr Re-Engineering of an Impeller for Submersible Electric Pump to Be Produced by Selective Laser Melting
title_full_unstemmed Re-Engineering of an Impeller for Submersible Electric Pump to Be Produced by Selective Laser Melting
title_short Re-Engineering of an Impeller for Submersible Electric Pump to Be Produced by Selective Laser Melting
title_sort re engineering of an impeller for submersible electric pump to be produced by selective laser melting
topic reverse engineering
additive manufacturing
fused deposition modelling
selective laser melting
submersible pump
impeller
url https://www.mdpi.com/2076-3417/11/16/7375
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