Performance Analysis of Ammonia Converter in Ammonia Unit Factory

An ammonia converter is a catalyzed reactor that facilitates the synthesis of NH3 (ammonia) from hydrogen (H2) and nitrogen (N2). Several studies have shown that the performance of this reactor significantly influences the operational efficiency and productivity of ammonia plants. Therefore, this st...

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Main Authors: Prahady Susmanto, Dino Dewantara, Teguh Widodo, Susi Susanti
Format: Article
Language:English
Published: Universitas PGRI Madiun 2023-08-01
Series:CHEESA
Subjects:
Online Access:http://e-journal.unipma.ac.id/index.php/cheesa/article/view/14157
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author Prahady Susmanto
Dino Dewantara
Teguh Widodo
Susi Susanti
author_facet Prahady Susmanto
Dino Dewantara
Teguh Widodo
Susi Susanti
author_sort Prahady Susmanto
collection DOAJ
description An ammonia converter is a catalyzed reactor that facilitates the synthesis of NH3 (ammonia) from hydrogen (H2) and nitrogen (N2). Several studies have shown that the performance of this reactor significantly influences the operational efficiency and productivity of ammonia plants. Therefore, this study aims to evaluate the performance of an ammonia converter by assessing the effect of operating conditions on the reactant conversion and reaction products using design and actual data. The operating conditions examined included temperature, pressure, ratio of reactants, and inert mole utilized during the NH3 synthesis process. The results showed that the highest NH3 yield of 20.28% was achieved in actual data with 351.5oC temperature, 154.32 kg/cm2 pressure, 3.58 raw material ratio, and 3.57% inert mole (sixth dataset). The performance efficiency of an ammonia converter can be assessed using temperature, reactant ratio, and inert moles, while the pressure factor was insignificant due to dataset fluctuations. Based on the evaluation results, the converter experienced a decrease in performance due to a discrepancy in the existing operating conditions between the design and actual data.
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spelling doaj.art-5181ecf58d324e2abc1cc91b1839d6382023-12-03T06:59:39ZengUniversitas PGRI MadiunCHEESA2614-87572615-23472023-08-0161566210.25273/cheesa.v6i1.14157.56-624526Performance Analysis of Ammonia Converter in Ammonia Unit FactoryPrahady Susmanto0Dino Dewantara1Teguh Widodo2Susi Susanti3Universitas SriwijayaUniversitas SriwijayaPT Pupuk Sriwidjaja PalembangUniversitas SriwijayaAn ammonia converter is a catalyzed reactor that facilitates the synthesis of NH3 (ammonia) from hydrogen (H2) and nitrogen (N2). Several studies have shown that the performance of this reactor significantly influences the operational efficiency and productivity of ammonia plants. Therefore, this study aims to evaluate the performance of an ammonia converter by assessing the effect of operating conditions on the reactant conversion and reaction products using design and actual data. The operating conditions examined included temperature, pressure, ratio of reactants, and inert mole utilized during the NH3 synthesis process. The results showed that the highest NH3 yield of 20.28% was achieved in actual data with 351.5oC temperature, 154.32 kg/cm2 pressure, 3.58 raw material ratio, and 3.57% inert mole (sixth dataset). The performance efficiency of an ammonia converter can be assessed using temperature, reactant ratio, and inert moles, while the pressure factor was insignificant due to dataset fluctuations. Based on the evaluation results, the converter experienced a decrease in performance due to a discrepancy in the existing operating conditions between the design and actual data.http://e-journal.unipma.ac.id/index.php/cheesa/article/view/14157ammonia converteroperating conditionsreactoryield
spellingShingle Prahady Susmanto
Dino Dewantara
Teguh Widodo
Susi Susanti
Performance Analysis of Ammonia Converter in Ammonia Unit Factory
CHEESA
ammonia converter
operating conditions
reactor
yield
title Performance Analysis of Ammonia Converter in Ammonia Unit Factory
title_full Performance Analysis of Ammonia Converter in Ammonia Unit Factory
title_fullStr Performance Analysis of Ammonia Converter in Ammonia Unit Factory
title_full_unstemmed Performance Analysis of Ammonia Converter in Ammonia Unit Factory
title_short Performance Analysis of Ammonia Converter in Ammonia Unit Factory
title_sort performance analysis of ammonia converter in ammonia unit factory
topic ammonia converter
operating conditions
reactor
yield
url http://e-journal.unipma.ac.id/index.php/cheesa/article/view/14157
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AT dinodewantara performanceanalysisofammoniaconverterinammoniaunitfactory
AT teguhwidodo performanceanalysisofammoniaconverterinammoniaunitfactory
AT susisusanti performanceanalysisofammoniaconverterinammoniaunitfactory