Mechanical Response of Geopolymer Foams to Heating—Managing Coal Gangue in Fire-Resistant Materials Technology

Two geopolymer foams were prepared from a thermally activated coal gangue containing kaolinite. As the foaming agent, aluminium powder and 36% hydrogen peroxide were used to obtain two levels of porosity. The materials’ high temperature performances were investigated: tensile and compressive strengt...

Full description

Bibliographic Details
Main Authors: Mateusz Sitarz, Beata Figiela, Michał Łach, Kinga Korniejenko, Katarzyna Mróz, João Castro-Gomes, Izabela Hager
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/15/9/3363
_version_ 1797504905374597120
author Mateusz Sitarz
Beata Figiela
Michał Łach
Kinga Korniejenko
Katarzyna Mróz
João Castro-Gomes
Izabela Hager
author_facet Mateusz Sitarz
Beata Figiela
Michał Łach
Kinga Korniejenko
Katarzyna Mróz
João Castro-Gomes
Izabela Hager
author_sort Mateusz Sitarz
collection DOAJ
description Two geopolymer foams were prepared from a thermally activated coal gangue containing kaolinite. As the foaming agent, aluminium powder and 36% hydrogen peroxide were used to obtain two levels of porosity. The materials’ high temperature performances were investigated: tensile and compressive strength evolution with temperature. This study shows that the mechanical performances of developed geopolymer foams are similar to foam concrete of the same apparent density. The geopolymer foams from coal gangue present stable mechanical performances up to 600 °C. When the glass transition temperature is achieved, sintering occurs and mechanical performance increases. SEM observations confirm the glass transition and densification of the matrix at temperatures above 800 °C. Moreover, the XRD measurements revealed a high amount of mullite that forms at 1000 °C that explained the observed strength increase. The synthesis of good-quality geopolymer foams from coal gangue and its application as a thermal barrier is feasible. The constant level of porosity and its stable character in the range of temperatures 20–1000 °C ensures stable thermal insulation parameters with increasing temperature, which is extremely important for fire protection.
first_indexed 2024-03-10T04:11:03Z
format Article
id doaj.art-51b47b3ae6a54d7d8a7ee371307da2b0
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-03-10T04:11:03Z
publishDate 2022-05-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-51b47b3ae6a54d7d8a7ee371307da2b02023-11-23T08:10:13ZengMDPI AGEnergies1996-10732022-05-01159336310.3390/en15093363Mechanical Response of Geopolymer Foams to Heating—Managing Coal Gangue in Fire-Resistant Materials TechnologyMateusz Sitarz0Beata Figiela1Michał Łach2Kinga Korniejenko3Katarzyna Mróz4João Castro-Gomes5Izabela Hager6Chair of Building Materials Engineering, Faculty of Civil Engineering, Cracow University of Technology, 24 Warszawska Street, 31-155 Cracow, PolandChair of Materials Engineering, Faculty of Material Engineering and Physics, Cracow University of Technology, 37 Jana Pawła II Street, 31-864 Cracow, PolandChair of Materials Engineering, Faculty of Material Engineering and Physics, Cracow University of Technology, 37 Jana Pawła II Street, 31-864 Cracow, PolandChair of Materials Engineering, Faculty of Material Engineering and Physics, Cracow University of Technology, 37 Jana Pawła II Street, 31-864 Cracow, PolandChair of Building Materials Engineering, Faculty of Civil Engineering, Cracow University of Technology, 24 Warszawska Street, 31-155 Cracow, PolandCentre of Materials and Building Technologies (C–MADE), Department of Civil Engineering and Architecture, University of Beira Interior (UBI), 6201-001 Covilhã, PortugalChair of Building Materials Engineering, Faculty of Civil Engineering, Cracow University of Technology, 24 Warszawska Street, 31-155 Cracow, PolandTwo geopolymer foams were prepared from a thermally activated coal gangue containing kaolinite. As the foaming agent, aluminium powder and 36% hydrogen peroxide were used to obtain two levels of porosity. The materials’ high temperature performances were investigated: tensile and compressive strength evolution with temperature. This study shows that the mechanical performances of developed geopolymer foams are similar to foam concrete of the same apparent density. The geopolymer foams from coal gangue present stable mechanical performances up to 600 °C. When the glass transition temperature is achieved, sintering occurs and mechanical performance increases. SEM observations confirm the glass transition and densification of the matrix at temperatures above 800 °C. Moreover, the XRD measurements revealed a high amount of mullite that forms at 1000 °C that explained the observed strength increase. The synthesis of good-quality geopolymer foams from coal gangue and its application as a thermal barrier is feasible. The constant level of porosity and its stable character in the range of temperatures 20–1000 °C ensures stable thermal insulation parameters with increasing temperature, which is extremely important for fire protection.https://www.mdpi.com/1996-1073/15/9/3363geopolymerscoal ganguehigh temperaturemechanical performances
spellingShingle Mateusz Sitarz
Beata Figiela
Michał Łach
Kinga Korniejenko
Katarzyna Mróz
João Castro-Gomes
Izabela Hager
Mechanical Response of Geopolymer Foams to Heating—Managing Coal Gangue in Fire-Resistant Materials Technology
Energies
geopolymers
coal gangue
high temperature
mechanical performances
title Mechanical Response of Geopolymer Foams to Heating—Managing Coal Gangue in Fire-Resistant Materials Technology
title_full Mechanical Response of Geopolymer Foams to Heating—Managing Coal Gangue in Fire-Resistant Materials Technology
title_fullStr Mechanical Response of Geopolymer Foams to Heating—Managing Coal Gangue in Fire-Resistant Materials Technology
title_full_unstemmed Mechanical Response of Geopolymer Foams to Heating—Managing Coal Gangue in Fire-Resistant Materials Technology
title_short Mechanical Response of Geopolymer Foams to Heating—Managing Coal Gangue in Fire-Resistant Materials Technology
title_sort mechanical response of geopolymer foams to heating managing coal gangue in fire resistant materials technology
topic geopolymers
coal gangue
high temperature
mechanical performances
url https://www.mdpi.com/1996-1073/15/9/3363
work_keys_str_mv AT mateuszsitarz mechanicalresponseofgeopolymerfoamstoheatingmanagingcoalgangueinfireresistantmaterialstechnology
AT beatafigiela mechanicalresponseofgeopolymerfoamstoheatingmanagingcoalgangueinfireresistantmaterialstechnology
AT michałłach mechanicalresponseofgeopolymerfoamstoheatingmanagingcoalgangueinfireresistantmaterialstechnology
AT kingakorniejenko mechanicalresponseofgeopolymerfoamstoheatingmanagingcoalgangueinfireresistantmaterialstechnology
AT katarzynamroz mechanicalresponseofgeopolymerfoamstoheatingmanagingcoalgangueinfireresistantmaterialstechnology
AT joaocastrogomes mechanicalresponseofgeopolymerfoamstoheatingmanagingcoalgangueinfireresistantmaterialstechnology
AT izabelahager mechanicalresponseofgeopolymerfoamstoheatingmanagingcoalgangueinfireresistantmaterialstechnology