Employing the Peltier Effect to Control Motor Operating Temperatures

Electrical insulation failure is the most common failure mechanism in electrical machines (motors and generators). High temperatures and/or temperature gradients (HTTG) are the main drivers of insulation failure in electrical machines. HTTG combine with and augment other destructive effects from ove...

Full description

Bibliographic Details
Main Authors: Stephen Lucas, Romeo Marian, Michael Lucas, Titilayo Ogunwa, Javaan Chahl
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/5/2498
_version_ 1797615379167576064
author Stephen Lucas
Romeo Marian
Michael Lucas
Titilayo Ogunwa
Javaan Chahl
author_facet Stephen Lucas
Romeo Marian
Michael Lucas
Titilayo Ogunwa
Javaan Chahl
author_sort Stephen Lucas
collection DOAJ
description Electrical insulation failure is the most common failure mechanism in electrical machines (motors and generators). High temperatures and/or temperature gradients (HTTG) are the main drivers of insulation failure in electrical machines. HTTG combine with and augment other destructive effects from over-voltage, to voltage transients, overload and load variations, poor construction techniques, and thermal cycling. These operating conditions cause insulation damage that leads to electrical insulation failure. The insulation failure process is greatly accelerated by pollutants and moisture absorption. A simple and robust way to reduce HTTG and moisture adsorption is by maintaining constant internal temperatures. The current method to maintain elevated internal temperatures and reduce condensation issues is by internal electrical heating elements. This paper examines the effectiveness of applying thermoelectric coolers (TECs), solid-state heat pumps (Peltier devices), as heaters to raise a motor’s internal temperature by pumping heat into the motor core rather than heating the internal air. TEC technology is relatively new, and the application of TECs to heat a motor’s internal volume has not previously been explored. In this paper, we explore the hypothesis that TECs can pump heat into a motor when out of service, reducing the HTTG by maintaining high winding slot temperatures and eliminating condensation issues. This paper describes a test motor setup with simple resistive heating (traditional method), compared with the application of TECs with heat sinks, heat pipes, and a water circulation heat exchanger, to gauge the capability of TECs to heat the inner core or winding area. In this paper, we demonstrate the full integration of TECs into a motor. The results show that each of the systems incorporating the TECs would effectively pump heat into the core and keep the winding hot, eliminating condensation issues and water ingress due to thermal cycling.
first_indexed 2024-03-11T07:25:26Z
format Article
id doaj.art-51e87bb367224deea7f9c571b3b0013a
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-03-11T07:25:26Z
publishDate 2023-03-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-51e87bb367224deea7f9c571b3b0013a2023-11-17T07:39:26ZengMDPI AGEnergies1996-10732023-03-01165249810.3390/en16052498Employing the Peltier Effect to Control Motor Operating TemperaturesStephen Lucas0Romeo Marian1Michael Lucas2Titilayo Ogunwa3Javaan Chahl4UniSA STEM, University of South Australia, Mawson Lakes, SA 5095, AustraliaUniSA STEM, University of South Australia, Mawson Lakes, SA 5095, AustraliaUniSA STEM, University of South Australia, Mawson Lakes, SA 5095, AustraliaUniSA STEM, University of South Australia, Mawson Lakes, SA 5095, AustraliaUniSA STEM, University of South Australia, Mawson Lakes, SA 5095, AustraliaElectrical insulation failure is the most common failure mechanism in electrical machines (motors and generators). High temperatures and/or temperature gradients (HTTG) are the main drivers of insulation failure in electrical machines. HTTG combine with and augment other destructive effects from over-voltage, to voltage transients, overload and load variations, poor construction techniques, and thermal cycling. These operating conditions cause insulation damage that leads to electrical insulation failure. The insulation failure process is greatly accelerated by pollutants and moisture absorption. A simple and robust way to reduce HTTG and moisture adsorption is by maintaining constant internal temperatures. The current method to maintain elevated internal temperatures and reduce condensation issues is by internal electrical heating elements. This paper examines the effectiveness of applying thermoelectric coolers (TECs), solid-state heat pumps (Peltier devices), as heaters to raise a motor’s internal temperature by pumping heat into the motor core rather than heating the internal air. TEC technology is relatively new, and the application of TECs to heat a motor’s internal volume has not previously been explored. In this paper, we explore the hypothesis that TECs can pump heat into a motor when out of service, reducing the HTTG by maintaining high winding slot temperatures and eliminating condensation issues. This paper describes a test motor setup with simple resistive heating (traditional method), compared with the application of TECs with heat sinks, heat pipes, and a water circulation heat exchanger, to gauge the capability of TECs to heat the inner core or winding area. In this paper, we demonstrate the full integration of TECs into a motor. The results show that each of the systems incorporating the TECs would effectively pump heat into the core and keep the winding hot, eliminating condensation issues and water ingress due to thermal cycling.https://www.mdpi.com/1996-1073/16/5/2498electric motorcondensationinsulationthermoelectric devicethermal management
spellingShingle Stephen Lucas
Romeo Marian
Michael Lucas
Titilayo Ogunwa
Javaan Chahl
Employing the Peltier Effect to Control Motor Operating Temperatures
Energies
electric motor
condensation
insulation
thermoelectric device
thermal management
title Employing the Peltier Effect to Control Motor Operating Temperatures
title_full Employing the Peltier Effect to Control Motor Operating Temperatures
title_fullStr Employing the Peltier Effect to Control Motor Operating Temperatures
title_full_unstemmed Employing the Peltier Effect to Control Motor Operating Temperatures
title_short Employing the Peltier Effect to Control Motor Operating Temperatures
title_sort employing the peltier effect to control motor operating temperatures
topic electric motor
condensation
insulation
thermoelectric device
thermal management
url https://www.mdpi.com/1996-1073/16/5/2498
work_keys_str_mv AT stephenlucas employingthepeltiereffecttocontrolmotoroperatingtemperatures
AT romeomarian employingthepeltiereffecttocontrolmotoroperatingtemperatures
AT michaellucas employingthepeltiereffecttocontrolmotoroperatingtemperatures
AT titilayoogunwa employingthepeltiereffecttocontrolmotoroperatingtemperatures
AT javaanchahl employingthepeltiereffecttocontrolmotoroperatingtemperatures