Controlling of Electrospray Deposition for Micropatterns

Based on the electrohydrodynamic (EHD) theory, a novel method of near-field electrospray is proposed to fabricate micropatterns with micro/nano-scale particles. Compared with conventional electrospray technology, the deposition area can be decreased to print a regular pattern according to the moving...

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Main Authors: Jiaxin Jiang, Gaofeng Zheng, Ping Zhu, Juan Liu, Yifang Liu, Xiang Wang, Wenwang Li, Shumin Guo
Format: Article
Language:English
Published: MDPI AG 2018-02-01
Series:Micromachines
Subjects:
Online Access:http://www.mdpi.com/2072-666X/9/2/72
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author Jiaxin Jiang
Gaofeng Zheng
Ping Zhu
Juan Liu
Yifang Liu
Xiang Wang
Wenwang Li
Shumin Guo
author_facet Jiaxin Jiang
Gaofeng Zheng
Ping Zhu
Juan Liu
Yifang Liu
Xiang Wang
Wenwang Li
Shumin Guo
author_sort Jiaxin Jiang
collection DOAJ
description Based on the electrohydrodynamic (EHD) theory, a novel method of near-field electrospray is proposed to fabricate micropatterns with micro/nano-scale particles. Compared with conventional electrospray technology, the deposition area can be decreased to print a regular pattern according to the moving trajectory of the substrate by shortening the distance between the nozzle and the collector to several millimeters in near-field electrospray. The controlling strategies in the near-field electrospray deposition process were investigated. The line width of printed pattern increased with the increase of applied voltage, deposition time, and flow rate of solution. However, it decreased with the increase of motion velocity of the substrate. By applying a suitable matching of electrospray parameters, the regular patterns with a line width under 500 μm were printed controllably on the substrate. Thereby, atomized particles from near-field electrospray were successfully deposited in specific patterns. Characters of ‘2’, ‘7’, and ‘9’ with uniform width and steady shape were patterned. This work provides an excellent way to promote the precision integrated manufacturing of electronic system.
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spelling doaj.art-52884c9648e0401cb2e06c51df5e19532022-12-22T03:37:43ZengMDPI AGMicromachines2072-666X2018-02-01927210.3390/mi9020072mi9020072Controlling of Electrospray Deposition for MicropatternsJiaxin Jiang0Gaofeng Zheng1Ping Zhu2Juan Liu3Yifang Liu4Xiang Wang5Wenwang Li6Shumin Guo7Department of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361005, ChinaDepartment of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361005, ChinaDepartment of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361005, ChinaDepartment of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361005, ChinaDepartment of Instrumental and Electrical Engineering, Xiamen University, Xiamen 361005, ChinaSchool of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, ChinaSchool of Mechanical and Automotive Engineering, Xiamen University of Technology, Xiamen 361024, ChinaSchool of Mathematical Sciences, Xiamen University, Xiamen 361005, ChinaBased on the electrohydrodynamic (EHD) theory, a novel method of near-field electrospray is proposed to fabricate micropatterns with micro/nano-scale particles. Compared with conventional electrospray technology, the deposition area can be decreased to print a regular pattern according to the moving trajectory of the substrate by shortening the distance between the nozzle and the collector to several millimeters in near-field electrospray. The controlling strategies in the near-field electrospray deposition process were investigated. The line width of printed pattern increased with the increase of applied voltage, deposition time, and flow rate of solution. However, it decreased with the increase of motion velocity of the substrate. By applying a suitable matching of electrospray parameters, the regular patterns with a line width under 500 μm were printed controllably on the substrate. Thereby, atomized particles from near-field electrospray were successfully deposited in specific patterns. Characters of ‘2’, ‘7’, and ‘9’ with uniform width and steady shape were patterned. This work provides an excellent way to promote the precision integrated manufacturing of electronic system.http://www.mdpi.com/2072-666X/9/2/72near-field electrospraymicropatternsatomized particlesdeposition controlling
spellingShingle Jiaxin Jiang
Gaofeng Zheng
Ping Zhu
Juan Liu
Yifang Liu
Xiang Wang
Wenwang Li
Shumin Guo
Controlling of Electrospray Deposition for Micropatterns
Micromachines
near-field electrospray
micropatterns
atomized particles
deposition controlling
title Controlling of Electrospray Deposition for Micropatterns
title_full Controlling of Electrospray Deposition for Micropatterns
title_fullStr Controlling of Electrospray Deposition for Micropatterns
title_full_unstemmed Controlling of Electrospray Deposition for Micropatterns
title_short Controlling of Electrospray Deposition for Micropatterns
title_sort controlling of electrospray deposition for micropatterns
topic near-field electrospray
micropatterns
atomized particles
deposition controlling
url http://www.mdpi.com/2072-666X/9/2/72
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AT juanliu controllingofelectrospraydepositionformicropatterns
AT yifangliu controllingofelectrospraydepositionformicropatterns
AT xiangwang controllingofelectrospraydepositionformicropatterns
AT wenwangli controllingofelectrospraydepositionformicropatterns
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