Influence of Zinc Coatings Mechanical Pre-Treatments for the Formation of Environmentally Friendly Passivation Duplex Anti-Corrosion Systems

The paper content is focused on the various evaluation methods of mechanical pre-treatment of hot-dip galvanized surface performed in order to increase the organic paint adhesion (both synthetic and waterborne). Emphasis was placed on low volatile organic compounds (VOC) values in coating systems. C...

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Main Authors: Lozrt Jaroslav, Votava Jiří, Šmak Radim, Polcar Adam
Format: Article
Language:English
Published: Sciendo 2022-06-01
Series:Acta Technologica Agriculturae
Subjects:
Online Access:https://doi.org/10.2478/ata-2022-0009
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author Lozrt Jaroslav
Votava Jiří
Šmak Radim
Polcar Adam
author_facet Lozrt Jaroslav
Votava Jiří
Šmak Radim
Polcar Adam
author_sort Lozrt Jaroslav
collection DOAJ
description The paper content is focused on the various evaluation methods of mechanical pre-treatment of hot-dip galvanized surface performed in order to increase the organic paint adhesion (both synthetic and waterborne). Emphasis was placed on low volatile organic compounds (VOC) values in coating systems. Corrosion degradation of the tested coatings was also monitored. The mechanical surface pre-treatment was performed using a standard technology, so-called sweeping, with synthetic corundum with F40 grain size (these samples served as a standard). Alternative methods that can be used in operations without blasting equipment were also investigated. These included regrinding with two different grain sandpapers (P40 and P100) and regrinding with a corrosion resistant steel brush (wire diameter 0.3 mm). The surface texture was evaluated in accordance with the ČSN EN ISO 4287 standard. Corrosion-mechanical resistance was evaluated by a pull-off adhesion test (according to the ČSN EN ISO 4624 standard) and in a salt spray environment (according to the ČSN EN ISO 9227 standard). Based on the obtained results, mechanical pre-treatment with a corrosion resistant steel brush and possibly P100 grit sandpaper can be recommended, as pre-treatment with these tools showed statistically the best corrosion-mechanical properties.
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spelling doaj.art-52a1d7f4021d415e8123e08088d3bb632022-12-22T02:41:00ZengSciendoActa Technologica Agriculturae1338-52672022-06-01252536010.2478/ata-2022-0009Influence of Zinc Coatings Mechanical Pre-Treatments for the Formation of Environmentally Friendly Passivation Duplex Anti-Corrosion SystemsLozrt Jaroslav0Votava Jiří1Šmak Radim2Polcar Adam3Mendel University in Brno, Czech RepublicMendel University in Brno, Czech RepublicMendel University in Brno, Czech RepublicMendel University in Brno, Czech RepublicThe paper content is focused on the various evaluation methods of mechanical pre-treatment of hot-dip galvanized surface performed in order to increase the organic paint adhesion (both synthetic and waterborne). Emphasis was placed on low volatile organic compounds (VOC) values in coating systems. Corrosion degradation of the tested coatings was also monitored. The mechanical surface pre-treatment was performed using a standard technology, so-called sweeping, with synthetic corundum with F40 grain size (these samples served as a standard). Alternative methods that can be used in operations without blasting equipment were also investigated. These included regrinding with two different grain sandpapers (P40 and P100) and regrinding with a corrosion resistant steel brush (wire diameter 0.3 mm). The surface texture was evaluated in accordance with the ČSN EN ISO 4287 standard. Corrosion-mechanical resistance was evaluated by a pull-off adhesion test (according to the ČSN EN ISO 4624 standard) and in a salt spray environment (according to the ČSN EN ISO 9227 standard). Based on the obtained results, mechanical pre-treatment with a corrosion resistant steel brush and possibly P100 grit sandpaper can be recommended, as pre-treatment with these tools showed statistically the best corrosion-mechanical properties.https://doi.org/10.2478/ata-2022-0009corrosioncarbon steellight blastingsurface roughnesshealth-safe coatingcoating adhesion
spellingShingle Lozrt Jaroslav
Votava Jiří
Šmak Radim
Polcar Adam
Influence of Zinc Coatings Mechanical Pre-Treatments for the Formation of Environmentally Friendly Passivation Duplex Anti-Corrosion Systems
Acta Technologica Agriculturae
corrosion
carbon steel
light blasting
surface roughness
health-safe coating
coating adhesion
title Influence of Zinc Coatings Mechanical Pre-Treatments for the Formation of Environmentally Friendly Passivation Duplex Anti-Corrosion Systems
title_full Influence of Zinc Coatings Mechanical Pre-Treatments for the Formation of Environmentally Friendly Passivation Duplex Anti-Corrosion Systems
title_fullStr Influence of Zinc Coatings Mechanical Pre-Treatments for the Formation of Environmentally Friendly Passivation Duplex Anti-Corrosion Systems
title_full_unstemmed Influence of Zinc Coatings Mechanical Pre-Treatments for the Formation of Environmentally Friendly Passivation Duplex Anti-Corrosion Systems
title_short Influence of Zinc Coatings Mechanical Pre-Treatments for the Formation of Environmentally Friendly Passivation Duplex Anti-Corrosion Systems
title_sort influence of zinc coatings mechanical pre treatments for the formation of environmentally friendly passivation duplex anti corrosion systems
topic corrosion
carbon steel
light blasting
surface roughness
health-safe coating
coating adhesion
url https://doi.org/10.2478/ata-2022-0009
work_keys_str_mv AT lozrtjaroslav influenceofzinccoatingsmechanicalpretreatmentsfortheformationofenvironmentallyfriendlypassivationduplexanticorrosionsystems
AT votavajiri influenceofzinccoatingsmechanicalpretreatmentsfortheformationofenvironmentallyfriendlypassivationduplexanticorrosionsystems
AT smakradim influenceofzinccoatingsmechanicalpretreatmentsfortheformationofenvironmentallyfriendlypassivationduplexanticorrosionsystems
AT polcaradam influenceofzinccoatingsmechanicalpretreatmentsfortheformationofenvironmentallyfriendlypassivationduplexanticorrosionsystems