Microstructure, Tensile Properties, and Fatigue Behavior of Linear Friction-Welded Ti-6Al-2Sn-4Zr-2Mo-0.1Si

This paper presents the microstructural characteristics and mechanical properties of linear friction-welded (LFWed) Ti-6Al-2Sn-4Zr-2Mo-0.1Si (Ti-6242) in as-welded (AWed) and stress relief-annealed (SRAed) conditions. The weld center (WC) of the AWed Ti-6242 consisted of recrystallized prior-β grain...

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Main Authors: Sidharth Rajan, Priti Wanjara, Javad Gholipour, Abu Syed Kabir
Format: Article
Language:English
Published: MDPI AG 2020-12-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/1/30
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author Sidharth Rajan
Priti Wanjara
Javad Gholipour
Abu Syed Kabir
author_facet Sidharth Rajan
Priti Wanjara
Javad Gholipour
Abu Syed Kabir
author_sort Sidharth Rajan
collection DOAJ
description This paper presents the microstructural characteristics and mechanical properties of linear friction-welded (LFWed) Ti-6Al-2Sn-4Zr-2Mo-0.1Si (Ti-6242) in as-welded (AWed) and stress relief-annealed (SRAed) conditions. The weld center (WC) of the AWed Ti-6242 consisted of recrystallized prior-β grains with α’ martensite that were tempered during SRA at 800 °C for 2 h and transformed into an acicular α + β microstructure. The peak hardness values, obtained in the AWed joints at the WC, sharply decreased through the thermomechanically affected zones (TMAZs) to the heat-affected zone (HAZ) of the Ti-6242 parent metal (PM). The SRA lowered the peak hardness values at the WC slightly and fully recovered the observed softening in the HAZ. The tensile mechanical properties of the welds in the AWed and SRAed conditions surpassed the minimum requirements in the AMS specifications for the Ti-6242 alloy. Fatigue tests, performed on the SRAed welds, indicated a fatigue limit of 468 MPa at 10<sup>7</sup> cycles, just slightly higher than that of the Ti-6242 PM (434 MPa). During tensile and fatigue testing, the welds failed in the PM region, which confirms the high mechanical integrity of the joints. Both the tensile and fatigue fracture surfaces exhibited characteristic features of ductile Ti-6242 PM.
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spelling doaj.art-52ae11752c9043d3a3290f52dceb660a2023-11-21T02:14:23ZengMDPI AGMaterials1996-19442020-12-011413010.3390/ma14010030Microstructure, Tensile Properties, and Fatigue Behavior of Linear Friction-Welded Ti-6Al-2Sn-4Zr-2Mo-0.1SiSidharth Rajan0Priti Wanjara1Javad Gholipour2Abu Syed Kabir3National Research Council Canada (NRC), Montréal, QC H3T 1J4, CanadaNational Research Council Canada (NRC), Montréal, QC H3T 1J4, CanadaNational Research Council Canada (NRC), Montréal, QC H3T 1J4, CanadaMechanical and Aerospace Department, Carleton University, Ottawa, ON K1S 5B6, CanadaThis paper presents the microstructural characteristics and mechanical properties of linear friction-welded (LFWed) Ti-6Al-2Sn-4Zr-2Mo-0.1Si (Ti-6242) in as-welded (AWed) and stress relief-annealed (SRAed) conditions. The weld center (WC) of the AWed Ti-6242 consisted of recrystallized prior-β grains with α’ martensite that were tempered during SRA at 800 °C for 2 h and transformed into an acicular α + β microstructure. The peak hardness values, obtained in the AWed joints at the WC, sharply decreased through the thermomechanically affected zones (TMAZs) to the heat-affected zone (HAZ) of the Ti-6242 parent metal (PM). The SRA lowered the peak hardness values at the WC slightly and fully recovered the observed softening in the HAZ. The tensile mechanical properties of the welds in the AWed and SRAed conditions surpassed the minimum requirements in the AMS specifications for the Ti-6242 alloy. Fatigue tests, performed on the SRAed welds, indicated a fatigue limit of 468 MPa at 10<sup>7</sup> cycles, just slightly higher than that of the Ti-6242 PM (434 MPa). During tensile and fatigue testing, the welds failed in the PM region, which confirms the high mechanical integrity of the joints. Both the tensile and fatigue fracture surfaces exhibited characteristic features of ductile Ti-6242 PM.https://www.mdpi.com/1996-1944/14/1/30blade-integrated disklinear friction weldingpost-weld heat treatmentstress relief annealingtitanium alloyTi-6Al-2Sn-4Zr-2Mo-0.1Si
spellingShingle Sidharth Rajan
Priti Wanjara
Javad Gholipour
Abu Syed Kabir
Microstructure, Tensile Properties, and Fatigue Behavior of Linear Friction-Welded Ti-6Al-2Sn-4Zr-2Mo-0.1Si
Materials
blade-integrated disk
linear friction welding
post-weld heat treatment
stress relief annealing
titanium alloy
Ti-6Al-2Sn-4Zr-2Mo-0.1Si
title Microstructure, Tensile Properties, and Fatigue Behavior of Linear Friction-Welded Ti-6Al-2Sn-4Zr-2Mo-0.1Si
title_full Microstructure, Tensile Properties, and Fatigue Behavior of Linear Friction-Welded Ti-6Al-2Sn-4Zr-2Mo-0.1Si
title_fullStr Microstructure, Tensile Properties, and Fatigue Behavior of Linear Friction-Welded Ti-6Al-2Sn-4Zr-2Mo-0.1Si
title_full_unstemmed Microstructure, Tensile Properties, and Fatigue Behavior of Linear Friction-Welded Ti-6Al-2Sn-4Zr-2Mo-0.1Si
title_short Microstructure, Tensile Properties, and Fatigue Behavior of Linear Friction-Welded Ti-6Al-2Sn-4Zr-2Mo-0.1Si
title_sort microstructure tensile properties and fatigue behavior of linear friction welded ti 6al 2sn 4zr 2mo 0 1si
topic blade-integrated disk
linear friction welding
post-weld heat treatment
stress relief annealing
titanium alloy
Ti-6Al-2Sn-4Zr-2Mo-0.1Si
url https://www.mdpi.com/1996-1944/14/1/30
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