Fatigue crack initiation in nickel-based superalloys studied by microstructure-based FE modeling and scanning electron microscopy

In this work stage I crack initiation in polycrystalline nickel-based superalloys is investigated by analyzing anisotropic mechanical properties, local stress concentrations and plastic deformation on the microstructural length scale. The grain structure in the gauge section of fatigue specimens was...

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Main Authors: Fried M., Krechel C., Affeldt E.E., Eckert B., Kimmig S., Retze U., Höppel H.W., Göken M.
Format: Article
Language:English
Published: EDP Sciences 2014-01-01
Series:MATEC Web of Conferences
Online Access:http://dx.doi.org/10.1051/matecconf/20141416001
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author Fried M.
Krechel C.
Affeldt E.E.
Eckert B.
Kimmig S.
Retze U.
Höppel H.W.
Göken M.
author_facet Fried M.
Krechel C.
Affeldt E.E.
Eckert B.
Kimmig S.
Retze U.
Höppel H.W.
Göken M.
author_sort Fried M.
collection DOAJ
description In this work stage I crack initiation in polycrystalline nickel-based superalloys is investigated by analyzing anisotropic mechanical properties, local stress concentrations and plastic deformation on the microstructural length scale. The grain structure in the gauge section of fatigue specimens was characterized by EBSD. Based on the measured data, a microstructure-based FE model could be established to simulate the strain and stress distribution in the specimens during the first loading cycle of a fatigue test. The results were in fairly good agreement with experimentally measured local strains. Furthermore, the onset of plastic deformation was predicted by identifying shear stress maxima in the microstructure, presumably leading to activation of slip systems. Measurement of plastic deformation and observation of slip traces in the respective regions of the microstructure confirmed the predicted slip activity. The close relation between micro-plasticity, formation of slip traces and stage I crack initiation was demonstrated by SEM surface analyses of fatigued specimens and an in-situ fatigue test in a large chamber SEM.
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spelling doaj.art-52b373624b354ee7a112c48a07f1ff992022-12-21T20:16:05ZengEDP SciencesMATEC Web of Conferences2261-236X2014-01-01141600110.1051/matecconf/20141416001matecconf_eurosuperalloys14_16001Fatigue crack initiation in nickel-based superalloys studied by microstructure-based FE modeling and scanning electron microscopyFried M.0Krechel C.Affeldt E.E.1Eckert B.Kimmig S.2Retze U.3Höppel H.W.Göken M.MTU Aero Engines AGMTU Aero Engines AGMTU Aero Engines AGMTU Aero Engines AGIn this work stage I crack initiation in polycrystalline nickel-based superalloys is investigated by analyzing anisotropic mechanical properties, local stress concentrations and plastic deformation on the microstructural length scale. The grain structure in the gauge section of fatigue specimens was characterized by EBSD. Based on the measured data, a microstructure-based FE model could be established to simulate the strain and stress distribution in the specimens during the first loading cycle of a fatigue test. The results were in fairly good agreement with experimentally measured local strains. Furthermore, the onset of plastic deformation was predicted by identifying shear stress maxima in the microstructure, presumably leading to activation of slip systems. Measurement of plastic deformation and observation of slip traces in the respective regions of the microstructure confirmed the predicted slip activity. The close relation between micro-plasticity, formation of slip traces and stage I crack initiation was demonstrated by SEM surface analyses of fatigued specimens and an in-situ fatigue test in a large chamber SEM.http://dx.doi.org/10.1051/matecconf/20141416001
spellingShingle Fried M.
Krechel C.
Affeldt E.E.
Eckert B.
Kimmig S.
Retze U.
Höppel H.W.
Göken M.
Fatigue crack initiation in nickel-based superalloys studied by microstructure-based FE modeling and scanning electron microscopy
MATEC Web of Conferences
title Fatigue crack initiation in nickel-based superalloys studied by microstructure-based FE modeling and scanning electron microscopy
title_full Fatigue crack initiation in nickel-based superalloys studied by microstructure-based FE modeling and scanning electron microscopy
title_fullStr Fatigue crack initiation in nickel-based superalloys studied by microstructure-based FE modeling and scanning electron microscopy
title_full_unstemmed Fatigue crack initiation in nickel-based superalloys studied by microstructure-based FE modeling and scanning electron microscopy
title_short Fatigue crack initiation in nickel-based superalloys studied by microstructure-based FE modeling and scanning electron microscopy
title_sort fatigue crack initiation in nickel based superalloys studied by microstructure based fe modeling and scanning electron microscopy
url http://dx.doi.org/10.1051/matecconf/20141416001
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