Finite Element Simulation and Sensitivity Analysis of the Cohesive Parameters for Delamination Modeling in Power Electronics Packages

Delamination is a critical failure mode in power electronics packages that can significantly impact their reliability and performance, due to the large amounts of electrical power managed by the most recent devices which induce remarkable thermomechanical loads. The finite element (FE) simulation of...

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Main Authors: Giuseppe Mirone, Raffaele Barbagallo, Giuseppe Bua, Guido La Rosa
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/13/4808
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author Giuseppe Mirone
Raffaele Barbagallo
Giuseppe Bua
Guido La Rosa
author_facet Giuseppe Mirone
Raffaele Barbagallo
Giuseppe Bua
Guido La Rosa
author_sort Giuseppe Mirone
collection DOAJ
description Delamination is a critical failure mode in power electronics packages that can significantly impact their reliability and performance, due to the large amounts of electrical power managed by the most recent devices which induce remarkable thermomechanical loads. The finite element (FE) simulation of this phenomenon is very challenging for the identification of the appropriate modeling tools and their subsequent calibration. In this study, we present an advanced FE modeling approach for delamination, together with fundamental guidelines to calibrate it. Considering a reference power electronics package subjected to thermomechanical loads, FE simulations with a global–local approach are proposed, also including the implementation of a bi-linear cohesive zone model (CZM) to simulate the complex interfacial behavior between the different layers of the package. A parametric study and sensitivity analysis is presented, exploring the effects of individual CZM variables on the delamination behavior, identifying the most crucial ones and accurately describing their underlying functioning. Then, this work gives valuable insights and guidelines related to advanced and aware FE simulations of delamination in power electronics packages, useful for the design and optimization of these devices to mitigate their vulnerability to thermomechanical loads.
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spelling doaj.art-52b546d1b77a48e8b51f4c2a5b0a69fb2023-11-18T17:00:08ZengMDPI AGMaterials1996-19442023-07-011613480810.3390/ma16134808Finite Element Simulation and Sensitivity Analysis of the Cohesive Parameters for Delamination Modeling in Power Electronics PackagesGiuseppe Mirone0Raffaele Barbagallo1Giuseppe Bua2Guido La Rosa3Department of Civil Engineering and Architecture, University of Catania, Viale A. Doria 6, 95125 Catania, ItalyDepartment of Civil Engineering and Architecture, University of Catania, Viale A. Doria 6, 95125 Catania, ItalyDepartment of Civil Engineering and Architecture, University of Catania, Viale A. Doria 6, 95125 Catania, ItalyDepartment of Civil Engineering and Architecture, University of Catania, Viale A. Doria 6, 95125 Catania, ItalyDelamination is a critical failure mode in power electronics packages that can significantly impact their reliability and performance, due to the large amounts of electrical power managed by the most recent devices which induce remarkable thermomechanical loads. The finite element (FE) simulation of this phenomenon is very challenging for the identification of the appropriate modeling tools and their subsequent calibration. In this study, we present an advanced FE modeling approach for delamination, together with fundamental guidelines to calibrate it. Considering a reference power electronics package subjected to thermomechanical loads, FE simulations with a global–local approach are proposed, also including the implementation of a bi-linear cohesive zone model (CZM) to simulate the complex interfacial behavior between the different layers of the package. A parametric study and sensitivity analysis is presented, exploring the effects of individual CZM variables on the delamination behavior, identifying the most crucial ones and accurately describing their underlying functioning. Then, this work gives valuable insights and guidelines related to advanced and aware FE simulations of delamination in power electronics packages, useful for the design and optimization of these devices to mitigate their vulnerability to thermomechanical loads.https://www.mdpi.com/1996-1944/16/13/4808delaminationpower electronics packagesFEM simulationcohesive zone modelinterfacial behaviorreliability
spellingShingle Giuseppe Mirone
Raffaele Barbagallo
Giuseppe Bua
Guido La Rosa
Finite Element Simulation and Sensitivity Analysis of the Cohesive Parameters for Delamination Modeling in Power Electronics Packages
Materials
delamination
power electronics packages
FEM simulation
cohesive zone model
interfacial behavior
reliability
title Finite Element Simulation and Sensitivity Analysis of the Cohesive Parameters for Delamination Modeling in Power Electronics Packages
title_full Finite Element Simulation and Sensitivity Analysis of the Cohesive Parameters for Delamination Modeling in Power Electronics Packages
title_fullStr Finite Element Simulation and Sensitivity Analysis of the Cohesive Parameters for Delamination Modeling in Power Electronics Packages
title_full_unstemmed Finite Element Simulation and Sensitivity Analysis of the Cohesive Parameters for Delamination Modeling in Power Electronics Packages
title_short Finite Element Simulation and Sensitivity Analysis of the Cohesive Parameters for Delamination Modeling in Power Electronics Packages
title_sort finite element simulation and sensitivity analysis of the cohesive parameters for delamination modeling in power electronics packages
topic delamination
power electronics packages
FEM simulation
cohesive zone model
interfacial behavior
reliability
url https://www.mdpi.com/1996-1944/16/13/4808
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