Development and Validation of Universal 3D Blast Fragmentation Model

The dominant technology in hard rock mining is drilling and blasting; therefore, the importance of fragment size estimation is an essential problem in the mining industry. By using a theoretical foundation that explains rock-fracturing mechanisms by blasting, a 3D fragmentation model with general ap...

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Main Authors: Veljko Lapčević, Slavko Torbica, Miloš Stojanović, Ivica Vojinović
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/14/8316
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author Veljko Lapčević
Slavko Torbica
Miloš Stojanović
Ivica Vojinović
author_facet Veljko Lapčević
Slavko Torbica
Miloš Stojanović
Ivica Vojinović
author_sort Veljko Lapčević
collection DOAJ
description The dominant technology in hard rock mining is drilling and blasting; therefore, the importance of fragment size estimation is an essential problem in the mining industry. By using a theoretical foundation that explains rock-fracturing mechanisms by blasting, a 3D fragmentation model with general applicability was developed. The main capabilities of the model are the ability to consider different and complex blasting patterns, both with parallel and non-parallel boreholes, and different explosive and rock properties. The geological input of the model is defined by generating the primary blocks within rock mass using discrete fracture networks. The model handles different, complex geological setups and blasting scenarios that include bench, ring, and tunneling blasting. Also, it considers borehole deviation, misfires, and the influence of previous blasts. Full-scale ring blasts were carried out to validate the model against real-world data, and the results showed a high level of agreement between model predictions and in situ data. In situ data were collected using image processing methodology and WipFrag v4 software. X50 and X80 size values showed a maximum error in prediction of around 15%, while R<sup>2</sup> values between fragmentation curves were approximately 90% without a detailed model calibration to the obtained data.
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spelling doaj.art-52bae08f735f41f3be67bffc7dc8d0ed2023-11-18T18:11:23ZengMDPI AGApplied Sciences2076-34172023-07-011314831610.3390/app13148316Development and Validation of Universal 3D Blast Fragmentation ModelVeljko Lapčević0Slavko Torbica1Miloš Stojanović2Ivica Vojinović3Faculty of Mining and Geology, University of Belgrade, Ðušina 7, 11000 Belgrade, SerbiaOwl & Fox—Mining Consultants, Cara Dušana 67/3, 11000 Belgrade, SerbiaMining and Metallurgy Institute Bor, Zeleni Bulevar 35, 19210 Bor, SerbiaMining and Metallurgy Institute Bor, Zeleni Bulevar 35, 19210 Bor, SerbiaThe dominant technology in hard rock mining is drilling and blasting; therefore, the importance of fragment size estimation is an essential problem in the mining industry. By using a theoretical foundation that explains rock-fracturing mechanisms by blasting, a 3D fragmentation model with general applicability was developed. The main capabilities of the model are the ability to consider different and complex blasting patterns, both with parallel and non-parallel boreholes, and different explosive and rock properties. The geological input of the model is defined by generating the primary blocks within rock mass using discrete fracture networks. The model handles different, complex geological setups and blasting scenarios that include bench, ring, and tunneling blasting. Also, it considers borehole deviation, misfires, and the influence of previous blasts. Full-scale ring blasts were carried out to validate the model against real-world data, and the results showed a high level of agreement between model predictions and in situ data. In situ data were collected using image processing methodology and WipFrag v4 software. X50 and X80 size values showed a maximum error in prediction of around 15%, while R<sup>2</sup> values between fragmentation curves were approximately 90% without a detailed model calibration to the obtained data.https://www.mdpi.com/2076-3417/13/14/8316blastingfragmentationexplosivesrockfracturemining
spellingShingle Veljko Lapčević
Slavko Torbica
Miloš Stojanović
Ivica Vojinović
Development and Validation of Universal 3D Blast Fragmentation Model
Applied Sciences
blasting
fragmentation
explosives
rock
fracture
mining
title Development and Validation of Universal 3D Blast Fragmentation Model
title_full Development and Validation of Universal 3D Blast Fragmentation Model
title_fullStr Development and Validation of Universal 3D Blast Fragmentation Model
title_full_unstemmed Development and Validation of Universal 3D Blast Fragmentation Model
title_short Development and Validation of Universal 3D Blast Fragmentation Model
title_sort development and validation of universal 3d blast fragmentation model
topic blasting
fragmentation
explosives
rock
fracture
mining
url https://www.mdpi.com/2076-3417/13/14/8316
work_keys_str_mv AT veljkolapcevic developmentandvalidationofuniversal3dblastfragmentationmodel
AT slavkotorbica developmentandvalidationofuniversal3dblastfragmentationmodel
AT milosstojanovic developmentandvalidationofuniversal3dblastfragmentationmodel
AT ivicavojinovic developmentandvalidationofuniversal3dblastfragmentationmodel