Computational and Experimental Analysis of Axial Flow Cyclone Used for Intake Air Filtration in Internal Combustion Engines

The properties and advantages of axial flow cyclones are presented; several dozen of them are already widely used as the first stage of inlet air filtration in internal combustion motor vehicle engines, work machines and helicopters. The necessity to conduct research on cyclones to improve separatio...

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Main Authors: Tadeusz Dziubak, Leszek Bąkała
Format: Article
Language:English
Published: MDPI AG 2021-04-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/8/2285
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author Tadeusz Dziubak
Leszek Bąkała
author_facet Tadeusz Dziubak
Leszek Bąkała
author_sort Tadeusz Dziubak
collection DOAJ
description The properties and advantages of axial flow cyclones are presented; several dozen of them are already widely used as the first stage of inlet air filtration in internal combustion motor vehicle engines, work machines and helicopters. The necessity to conduct research on cyclones to improve separation efficiency has been demonstrated. Using the commercial engineering software Ansys Fluent, at a constant inlet velocity of 10 m/s, an assessment was made on the effect of the separation length and inlet diameter of the outlet tube on changes in separation efficiency in axial flow cyclone. Each of the examined parameters was variable while maintaining other factors at a constant level. In the numerical calculations, test dust was used, which was the equivalent of AC fine dust, the particle size composition of which was taken into account using the Rosin–Rammler model. Increase in the separation efficiency was observed with an increase in the separation length and a decrease in the diameter of the cyclone inlet tube. For the cyclone model with an increased separation length and reduced diameter of the inlet pipe, numerical tests of separation efficiency and pressure drop were performed for various velocities at cyclone inlet in the range of 2.5–15 m/s. The obtained characteristics of modified axial flow cyclone were experimentally verified on a laboratory stand during cyclone prototype tests, the model of which was printed using the additive manufacturing technique.
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spelling doaj.art-533134e277f0488e9e81c633c18987242023-11-21T16:09:45ZengMDPI AGEnergies1996-10732021-04-01148228510.3390/en14082285Computational and Experimental Analysis of Axial Flow Cyclone Used for Intake Air Filtration in Internal Combustion EnginesTadeusz Dziubak0Leszek Bąkała1Faculty of Mechanical Engineering 2 Gen, Military University of Technology, Sylwestra Kaliskiego St, 00-908 Warsaw, PolandFaculty of Mechanical Engineering 2 Gen, Military University of Technology, Sylwestra Kaliskiego St, 00-908 Warsaw, PolandThe properties and advantages of axial flow cyclones are presented; several dozen of them are already widely used as the first stage of inlet air filtration in internal combustion motor vehicle engines, work machines and helicopters. The necessity to conduct research on cyclones to improve separation efficiency has been demonstrated. Using the commercial engineering software Ansys Fluent, at a constant inlet velocity of 10 m/s, an assessment was made on the effect of the separation length and inlet diameter of the outlet tube on changes in separation efficiency in axial flow cyclone. Each of the examined parameters was variable while maintaining other factors at a constant level. In the numerical calculations, test dust was used, which was the equivalent of AC fine dust, the particle size composition of which was taken into account using the Rosin–Rammler model. Increase in the separation efficiency was observed with an increase in the separation length and a decrease in the diameter of the cyclone inlet tube. For the cyclone model with an increased separation length and reduced diameter of the inlet pipe, numerical tests of separation efficiency and pressure drop were performed for various velocities at cyclone inlet in the range of 2.5–15 m/s. The obtained characteristics of modified axial flow cyclone were experimentally verified on a laboratory stand during cyclone prototype tests, the model of which was printed using the additive manufacturing technique.https://www.mdpi.com/1996-1073/14/8/2285air filteraxial flow cycloneseparation efficiencypressure dropnumerical and experimental researchcombustion engines
spellingShingle Tadeusz Dziubak
Leszek Bąkała
Computational and Experimental Analysis of Axial Flow Cyclone Used for Intake Air Filtration in Internal Combustion Engines
Energies
air filter
axial flow cyclone
separation efficiency
pressure drop
numerical and experimental research
combustion engines
title Computational and Experimental Analysis of Axial Flow Cyclone Used for Intake Air Filtration in Internal Combustion Engines
title_full Computational and Experimental Analysis of Axial Flow Cyclone Used for Intake Air Filtration in Internal Combustion Engines
title_fullStr Computational and Experimental Analysis of Axial Flow Cyclone Used for Intake Air Filtration in Internal Combustion Engines
title_full_unstemmed Computational and Experimental Analysis of Axial Flow Cyclone Used for Intake Air Filtration in Internal Combustion Engines
title_short Computational and Experimental Analysis of Axial Flow Cyclone Used for Intake Air Filtration in Internal Combustion Engines
title_sort computational and experimental analysis of axial flow cyclone used for intake air filtration in internal combustion engines
topic air filter
axial flow cyclone
separation efficiency
pressure drop
numerical and experimental research
combustion engines
url https://www.mdpi.com/1996-1073/14/8/2285
work_keys_str_mv AT tadeuszdziubak computationalandexperimentalanalysisofaxialflowcycloneusedforintakeairfiltrationininternalcombustionengines
AT leszekbakała computationalandexperimentalanalysisofaxialflowcycloneusedforintakeairfiltrationininternalcombustionengines