Noise Reduction Design with Trapezoidal Back-EMF and Asymmetric Air-Gap for Single-Phase BLDC Refrigerator Cooling Fan Motor

In this study, a novel method for reducing the noise generated by single-phase claw-pole motors employed as refrigerator fan blowers is proposed. A single-phase claw-pole motor has the advantages of low manufacturing cost, easy manufacturing, and a high number of turns. However, in such motors, curr...

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Main Authors: Jin-Hwan Lee, Sang-Yong Jung
Format: Article
Language:English
Published: MDPI AG 2021-09-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/17/5467
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author Jin-Hwan Lee
Sang-Yong Jung
author_facet Jin-Hwan Lee
Sang-Yong Jung
author_sort Jin-Hwan Lee
collection DOAJ
description In this study, a novel method for reducing the noise generated by single-phase claw-pole motors employed as refrigerator fan blowers is proposed. A single-phase claw-pole motor has the advantages of low manufacturing cost, easy manufacturing, and a high number of turns. However, in such motors, current delays occur owing to a high inductance; therefore, it is necessary to merge the back-electromotive force and current phases into the same phase using the phase advance method. Additionally, a single-phase motor exhibits dead torque and zero torque at an electrical angle of 180° owing to its electrical characteristics, and the dead torque deteriorates the average torque and torque ripple characteristics of the motor. In this study, a novel method is proposed to make the air gap asymmetrical by tilting the claw to reduce the noise generated by single-phase claw-pole motors. An asymmetric air gap allows the cogging torque to eliminate the dead torque caused by alignment torques, causing the torque ripple to decrease. To validate the effectiveness of the proposed method, the proposed model is compared with a base model via three-dimensional finite element analysis. Furthermore, the two models are manufactured and a noise test is conducted in an anechoic chamber to compare the noise difference between the two models.
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spelling doaj.art-5389570389e643959056037a73eb622e2023-11-22T10:35:12ZengMDPI AGEnergies1996-10732021-09-011417546710.3390/en14175467Noise Reduction Design with Trapezoidal Back-EMF and Asymmetric Air-Gap for Single-Phase BLDC Refrigerator Cooling Fan MotorJin-Hwan Lee0Sang-Yong Jung1Electric Power System Engineering Design Team, Hyundai-Transys, Hawseong-si 18280, KoreaDepartment of Electrical and Computer Engineering, Sungkyunkwan University, Suwon-si 16419, KoreaIn this study, a novel method for reducing the noise generated by single-phase claw-pole motors employed as refrigerator fan blowers is proposed. A single-phase claw-pole motor has the advantages of low manufacturing cost, easy manufacturing, and a high number of turns. However, in such motors, current delays occur owing to a high inductance; therefore, it is necessary to merge the back-electromotive force and current phases into the same phase using the phase advance method. Additionally, a single-phase motor exhibits dead torque and zero torque at an electrical angle of 180° owing to its electrical characteristics, and the dead torque deteriorates the average torque and torque ripple characteristics of the motor. In this study, a novel method is proposed to make the air gap asymmetrical by tilting the claw to reduce the noise generated by single-phase claw-pole motors. An asymmetric air gap allows the cogging torque to eliminate the dead torque caused by alignment torques, causing the torque ripple to decrease. To validate the effectiveness of the proposed method, the proposed model is compared with a base model via three-dimensional finite element analysis. Furthermore, the two models are manufactured and a noise test is conducted in an anechoic chamber to compare the noise difference between the two models.https://www.mdpi.com/1996-1073/14/17/5467single-phase BLDC motorclaw-pole motornoise reduction designasymmetric air-gaptrapezoidal back-EMFfast Fourier transform
spellingShingle Jin-Hwan Lee
Sang-Yong Jung
Noise Reduction Design with Trapezoidal Back-EMF and Asymmetric Air-Gap for Single-Phase BLDC Refrigerator Cooling Fan Motor
Energies
single-phase BLDC motor
claw-pole motor
noise reduction design
asymmetric air-gap
trapezoidal back-EMF
fast Fourier transform
title Noise Reduction Design with Trapezoidal Back-EMF and Asymmetric Air-Gap for Single-Phase BLDC Refrigerator Cooling Fan Motor
title_full Noise Reduction Design with Trapezoidal Back-EMF and Asymmetric Air-Gap for Single-Phase BLDC Refrigerator Cooling Fan Motor
title_fullStr Noise Reduction Design with Trapezoidal Back-EMF and Asymmetric Air-Gap for Single-Phase BLDC Refrigerator Cooling Fan Motor
title_full_unstemmed Noise Reduction Design with Trapezoidal Back-EMF and Asymmetric Air-Gap for Single-Phase BLDC Refrigerator Cooling Fan Motor
title_short Noise Reduction Design with Trapezoidal Back-EMF and Asymmetric Air-Gap for Single-Phase BLDC Refrigerator Cooling Fan Motor
title_sort noise reduction design with trapezoidal back emf and asymmetric air gap for single phase bldc refrigerator cooling fan motor
topic single-phase BLDC motor
claw-pole motor
noise reduction design
asymmetric air-gap
trapezoidal back-EMF
fast Fourier transform
url https://www.mdpi.com/1996-1073/14/17/5467
work_keys_str_mv AT jinhwanlee noisereductiondesignwithtrapezoidalbackemfandasymmetricairgapforsinglephasebldcrefrigeratorcoolingfanmotor
AT sangyongjung noisereductiondesignwithtrapezoidalbackemfandasymmetricairgapforsinglephasebldcrefrigeratorcoolingfanmotor