Liquid Water Transport in Porous Metal Foam Flow-Field Fuel Cells: A Two-Phase Numerical Modelling and Ex-Situ Experimental Study

Proton exchange membrane fuel cells (PEMFCs) using porous metallic foam flow-field plates have been demonstrated as an alternative to conventional rib and channel designs, showing high performance at high currents. However, the transport of liquid product water through metal foam flow-field plates i...

Full description

Bibliographic Details
Main Authors: Ashley Fly, Kyoungyoun Kim, John Gordon, Daniel Butcher, Rui Chen
Format: Article
Language:English
Published: MDPI AG 2019-03-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/12/7/1186
_version_ 1828282832508682240
author Ashley Fly
Kyoungyoun Kim
John Gordon
Daniel Butcher
Rui Chen
author_facet Ashley Fly
Kyoungyoun Kim
John Gordon
Daniel Butcher
Rui Chen
author_sort Ashley Fly
collection DOAJ
description Proton exchange membrane fuel cells (PEMFCs) using porous metallic foam flow-field plates have been demonstrated as an alternative to conventional rib and channel designs, showing high performance at high currents. However, the transport of liquid product water through metal foam flow-field plates in PEMFC conditions is not well understood, especially at the individual pore level. In this work, ex-situ experiments are conducted to visualise liquid water movement within a metal foam flow-field plate, considering hydrophobicity, foam pore size and air flow rate. A two-phase numerical model is then developed to further investigate the fundamental water transport behaviour in porous metal foam flow-field plates. Both the experimental and numerical work demonstrate that unlike conventional PEMFC channels, air flow rate does not have a strong influence on water removal due to the high surface tensions between the water and foam pore ligaments. A hydrophobic foam was seen to transport liquid water away from the initial injection point faster than a hydrophilic foam. In ex-situ tests, liquid water forms and maintains a random preferential pathway until the flow-field edge is reached. These results suggest that controlled foam hydrophobicity and pore size is the best way of managing water distribution in PEMFCs with porous flow-field plates.
first_indexed 2024-04-13T08:36:36Z
format Article
id doaj.art-53946b777ece43e1bb763c3508efc2b2
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-04-13T08:36:36Z
publishDate 2019-03-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-53946b777ece43e1bb763c3508efc2b22022-12-22T02:54:04ZengMDPI AGEnergies1996-10732019-03-01127118610.3390/en12071186en12071186Liquid Water Transport in Porous Metal Foam Flow-Field Fuel Cells: A Two-Phase Numerical Modelling and Ex-Situ Experimental StudyAshley Fly0Kyoungyoun Kim1John Gordon2Daniel Butcher3Rui Chen4Department of Aeronautical and Automotive Engineering, Loughborough University, Loughborough LE11 3TU, UKDepartment of Mechanical Engineering, Hanbat National University, Daejeon 34158, South KoreaDepartment of Aeronautical and Automotive Engineering, Loughborough University, Loughborough LE11 3TU, UKDepartment of Aeronautical and Automotive Engineering, Loughborough University, Loughborough LE11 3TU, UKDepartment of Aeronautical and Automotive Engineering, Loughborough University, Loughborough LE11 3TU, UKProton exchange membrane fuel cells (PEMFCs) using porous metallic foam flow-field plates have been demonstrated as an alternative to conventional rib and channel designs, showing high performance at high currents. However, the transport of liquid product water through metal foam flow-field plates in PEMFC conditions is not well understood, especially at the individual pore level. In this work, ex-situ experiments are conducted to visualise liquid water movement within a metal foam flow-field plate, considering hydrophobicity, foam pore size and air flow rate. A two-phase numerical model is then developed to further investigate the fundamental water transport behaviour in porous metal foam flow-field plates. Both the experimental and numerical work demonstrate that unlike conventional PEMFC channels, air flow rate does not have a strong influence on water removal due to the high surface tensions between the water and foam pore ligaments. A hydrophobic foam was seen to transport liquid water away from the initial injection point faster than a hydrophilic foam. In ex-situ tests, liquid water forms and maintains a random preferential pathway until the flow-field edge is reached. These results suggest that controlled foam hydrophobicity and pore size is the best way of managing water distribution in PEMFCs with porous flow-field plates.https://www.mdpi.com/1996-1073/12/7/1186PEMFCmetal foamchannelflow-fieldwater transportmass transporttwo-phasenumerical model
spellingShingle Ashley Fly
Kyoungyoun Kim
John Gordon
Daniel Butcher
Rui Chen
Liquid Water Transport in Porous Metal Foam Flow-Field Fuel Cells: A Two-Phase Numerical Modelling and Ex-Situ Experimental Study
Energies
PEMFC
metal foam
channel
flow-field
water transport
mass transport
two-phase
numerical model
title Liquid Water Transport in Porous Metal Foam Flow-Field Fuel Cells: A Two-Phase Numerical Modelling and Ex-Situ Experimental Study
title_full Liquid Water Transport in Porous Metal Foam Flow-Field Fuel Cells: A Two-Phase Numerical Modelling and Ex-Situ Experimental Study
title_fullStr Liquid Water Transport in Porous Metal Foam Flow-Field Fuel Cells: A Two-Phase Numerical Modelling and Ex-Situ Experimental Study
title_full_unstemmed Liquid Water Transport in Porous Metal Foam Flow-Field Fuel Cells: A Two-Phase Numerical Modelling and Ex-Situ Experimental Study
title_short Liquid Water Transport in Porous Metal Foam Flow-Field Fuel Cells: A Two-Phase Numerical Modelling and Ex-Situ Experimental Study
title_sort liquid water transport in porous metal foam flow field fuel cells a two phase numerical modelling and ex situ experimental study
topic PEMFC
metal foam
channel
flow-field
water transport
mass transport
two-phase
numerical model
url https://www.mdpi.com/1996-1073/12/7/1186
work_keys_str_mv AT ashleyfly liquidwatertransportinporousmetalfoamflowfieldfuelcellsatwophasenumericalmodellingandexsituexperimentalstudy
AT kyoungyounkim liquidwatertransportinporousmetalfoamflowfieldfuelcellsatwophasenumericalmodellingandexsituexperimentalstudy
AT johngordon liquidwatertransportinporousmetalfoamflowfieldfuelcellsatwophasenumericalmodellingandexsituexperimentalstudy
AT danielbutcher liquidwatertransportinporousmetalfoamflowfieldfuelcellsatwophasenumericalmodellingandexsituexperimentalstudy
AT ruichen liquidwatertransportinporousmetalfoamflowfieldfuelcellsatwophasenumericalmodellingandexsituexperimentalstudy