Rapid Calibration of Nanoliter per Second Flow Rate by Image Processing Technology

The need for high-precision microflow control is increasingly evident across various fields. For instance, microsatellites employed in gravitational wave detection require flow supply systems with a high accuracy of up to 0.1 nL/s to achieve on-orbit attitude control and orbit control. However, conv...

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Main Authors: Jiawei Luo, Cheng Yang, Yan Shen
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/14/6/1189
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author Jiawei Luo
Cheng Yang
Yan Shen
author_facet Jiawei Luo
Cheng Yang
Yan Shen
author_sort Jiawei Luo
collection DOAJ
description The need for high-precision microflow control is increasingly evident across various fields. For instance, microsatellites employed in gravitational wave detection require flow supply systems with a high accuracy of up to 0.1 nL/s to achieve on-orbit attitude control and orbit control. However, conventional flow sensors are unable to provide the necessary precision in the nanoliter per second range, and thus, alternative methods are required. In this study, we propose the use of image processing technology for rapid microflow calibration. Our method involves capturing images of the droplets at the outlet of the flow supply system to rapidly obtain the flow rate, and we used the gravimetric method to verify the accuracy of our approach. We conducted several microflow calibration experiments within the 1.5 nL/s range and demonstrated that image processing technology can achieve the desired accuracy of 0.1 nL/s while saving more than two-thirds of the time required to obtain the flow rate within an acceptable margin of error compared to the gravimetric method. Our study presents an efficient and innovative approach to addressing the challenges of measuring microflows with high precision, particularly in the nanoliter per second range, and has the potential for widespread applications in various fields.
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spelling doaj.art-539a705921b548d293911b6e45417ae12023-11-18T11:39:40ZengMDPI AGMicromachines2072-666X2023-06-01146118910.3390/mi14061189Rapid Calibration of Nanoliter per Second Flow Rate by Image Processing TechnologyJiawei Luo0Cheng Yang1Yan Shen2School of Aeronautics and Astronautics, Sun Yat-sen University (Shenzhen Campus), Shenzhen 518107, ChinaSchool of Aeronautics and Astronautics, Sun Yat-sen University (Shenzhen Campus), Shenzhen 518107, ChinaSchool of Aeronautics and Astronautics, Sun Yat-sen University (Shenzhen Campus), Shenzhen 518107, ChinaThe need for high-precision microflow control is increasingly evident across various fields. For instance, microsatellites employed in gravitational wave detection require flow supply systems with a high accuracy of up to 0.1 nL/s to achieve on-orbit attitude control and orbit control. However, conventional flow sensors are unable to provide the necessary precision in the nanoliter per second range, and thus, alternative methods are required. In this study, we propose the use of image processing technology for rapid microflow calibration. Our method involves capturing images of the droplets at the outlet of the flow supply system to rapidly obtain the flow rate, and we used the gravimetric method to verify the accuracy of our approach. We conducted several microflow calibration experiments within the 1.5 nL/s range and demonstrated that image processing technology can achieve the desired accuracy of 0.1 nL/s while saving more than two-thirds of the time required to obtain the flow rate within an acceptable margin of error compared to the gravimetric method. Our study presents an efficient and innovative approach to addressing the challenges of measuring microflows with high precision, particularly in the nanoliter per second range, and has the potential for widespread applications in various fields.https://www.mdpi.com/2072-666X/14/6/1189microflowimage processing technologyrapid calibrationgravimetric method
spellingShingle Jiawei Luo
Cheng Yang
Yan Shen
Rapid Calibration of Nanoliter per Second Flow Rate by Image Processing Technology
Micromachines
microflow
image processing technology
rapid calibration
gravimetric method
title Rapid Calibration of Nanoliter per Second Flow Rate by Image Processing Technology
title_full Rapid Calibration of Nanoliter per Second Flow Rate by Image Processing Technology
title_fullStr Rapid Calibration of Nanoliter per Second Flow Rate by Image Processing Technology
title_full_unstemmed Rapid Calibration of Nanoliter per Second Flow Rate by Image Processing Technology
title_short Rapid Calibration of Nanoliter per Second Flow Rate by Image Processing Technology
title_sort rapid calibration of nanoliter per second flow rate by image processing technology
topic microflow
image processing technology
rapid calibration
gravimetric method
url https://www.mdpi.com/2072-666X/14/6/1189
work_keys_str_mv AT jiaweiluo rapidcalibrationofnanoliterpersecondflowratebyimageprocessingtechnology
AT chengyang rapidcalibrationofnanoliterpersecondflowratebyimageprocessingtechnology
AT yanshen rapidcalibrationofnanoliterpersecondflowratebyimageprocessingtechnology