Heat Transfer Analysis of Damaged Shrouded High-Pressure Turbine Rotor Blades

Due to the increasingly high turbine inlet temperatures, heat transfer analysis is now, more than ever, a vital part of the design and optimization of high-pressure turbine rotor blades of a modern jet engine. The present study aimed to find out how shape deviation and in-service deterioration affec...

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Main Authors: Mario Carta, Tiziano Ghisu, Shahrokh Shahpar
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:International Journal of Turbomachinery, Propulsion and Power
Subjects:
Online Access:https://www.mdpi.com/2504-186X/8/3/24
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author Mario Carta
Tiziano Ghisu
Shahrokh Shahpar
author_facet Mario Carta
Tiziano Ghisu
Shahrokh Shahpar
author_sort Mario Carta
collection DOAJ
description Due to the increasingly high turbine inlet temperatures, heat transfer analysis is now, more than ever, a vital part of the design and optimization of high-pressure turbine rotor blades of a modern jet engine. The present study aimed to find out how shape deviation and in-service deterioration affect heat exchange patterns on the rotor blade. The rotor geometries used for this analysis are represented by a set of high-resolution 3D structured light scans of blades with the same number of in-service hours. An automatic meshing technique was employed to generate high-resolution meshes directly on the scanned rotor geometries, which captured all the surface features with high fidelity. Steady-state 3D RANS flow simulations with a <i>k-ω SST</i> turbulence model were conducted on a one-and-a-half stage computational domain of the scanned geometries. First, the distribution of the heat transfer coefficient was calculated for each blade; then, a correlation was sought between the heat transfer coefficient and parametrized shape deviation, to assess the impact of each parameter on HTC levels.
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spelling doaj.art-53b2d046d9c24004b56cc271af2cecc12023-11-19T11:13:02ZengMDPI AGInternational Journal of Turbomachinery, Propulsion and Power2504-186X2023-08-01832410.3390/ijtpp8030024Heat Transfer Analysis of Damaged Shrouded High-Pressure Turbine Rotor BladesMario Carta0Tiziano Ghisu1Shahrokh Shahpar2Department of Mechanical, Chemical and Materials Engineering, University of Cagliari, 09123 Cagliari, ItalyDepartment of Mechanical, Chemical and Materials Engineering, University of Cagliari, 09123 Cagliari, ItalyRolls-Royce plc, Innovation Hub—Future Methods, Derby DE24 8BJ, UKDue to the increasingly high turbine inlet temperatures, heat transfer analysis is now, more than ever, a vital part of the design and optimization of high-pressure turbine rotor blades of a modern jet engine. The present study aimed to find out how shape deviation and in-service deterioration affect heat exchange patterns on the rotor blade. The rotor geometries used for this analysis are represented by a set of high-resolution 3D structured light scans of blades with the same number of in-service hours. An automatic meshing technique was employed to generate high-resolution meshes directly on the scanned rotor geometries, which captured all the surface features with high fidelity. Steady-state 3D RANS flow simulations with a <i>k-ω SST</i> turbulence model were conducted on a one-and-a-half stage computational domain of the scanned geometries. First, the distribution of the heat transfer coefficient was calculated for each blade; then, a correlation was sought between the heat transfer coefficient and parametrized shape deviation, to assess the impact of each parameter on HTC levels.https://www.mdpi.com/2504-186X/8/3/24high-pressure turbineheat transfershrouded bladelevel set meshingmulti-fidelity simulation
spellingShingle Mario Carta
Tiziano Ghisu
Shahrokh Shahpar
Heat Transfer Analysis of Damaged Shrouded High-Pressure Turbine Rotor Blades
International Journal of Turbomachinery, Propulsion and Power
high-pressure turbine
heat transfer
shrouded blade
level set meshing
multi-fidelity simulation
title Heat Transfer Analysis of Damaged Shrouded High-Pressure Turbine Rotor Blades
title_full Heat Transfer Analysis of Damaged Shrouded High-Pressure Turbine Rotor Blades
title_fullStr Heat Transfer Analysis of Damaged Shrouded High-Pressure Turbine Rotor Blades
title_full_unstemmed Heat Transfer Analysis of Damaged Shrouded High-Pressure Turbine Rotor Blades
title_short Heat Transfer Analysis of Damaged Shrouded High-Pressure Turbine Rotor Blades
title_sort heat transfer analysis of damaged shrouded high pressure turbine rotor blades
topic high-pressure turbine
heat transfer
shrouded blade
level set meshing
multi-fidelity simulation
url https://www.mdpi.com/2504-186X/8/3/24
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AT tizianoghisu heattransferanalysisofdamagedshroudedhighpressureturbinerotorblades
AT shahrokhshahpar heattransferanalysisofdamagedshroudedhighpressureturbinerotorblades