Wear Performance of Commercial Polyoxymethylene Copolymer and Homopolymer Injection Moulded Gears

Polymer gears are an effective solution to lightweighting, which are highly demanded in the automotive industry. Acetal is one of the most widely used polymer gear materials. In this study, two commercial grades of acetal, homopolymer (POM-H) based and copolymer (POM-C) based, were injection moulded...

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Main Authors: X. Xu, F. Gao, A. Lopera Valle, K. Makenji, C. Nedolisa, Y. Zhao, V. Goodship, K. Mao
Format: Article
Language:English
Published: University of Kragujevac 2021-12-01
Series:Tribology in Industry
Subjects:
Online Access:http://www.tribology.rs/journals/2021/2021-4/2021-4-06.html
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author X. Xu
F. Gao
A. Lopera Valle
K. Makenji
C. Nedolisa
Y. Zhao
V. Goodship
K. Mao
author_facet X. Xu
F. Gao
A. Lopera Valle
K. Makenji
C. Nedolisa
Y. Zhao
V. Goodship
K. Mao
author_sort X. Xu
collection DOAJ
description Polymer gears are an effective solution to lightweighting, which are highly demanded in the automotive industry. Acetal is one of the most widely used polymer gear materials. In this study, two commercial grades of acetal, homopolymer (POM-H) based and copolymer (POM-C) based, were injection moulded into gears with their wear performance compared. Noticeable differences were discovered in failure mechanism, and thermal and mechanical characteristics, which led to a difference in performance prediction. The service life of over two million cycles was expected under a torque up to 10 N m, with POM-H gears having 35% better service life than POM-C. The differences in the properties of POM-H and POM-C should be considered in future industrial applications such as the replacement for metal gears.
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spelling doaj.art-53bd9d6cdee347a7a70124dd89b699b62022-12-21T18:46:44ZengUniversity of KragujevacTribology in Industry0354-89962217-79652021-12-0143456157310.24874/ti.1039.01.21.04Wear Performance of Commercial Polyoxymethylene Copolymer and Homopolymer Injection Moulded GearsX. Xu0https://orcid.org/0000-0002-2296-1158F. Gao1https://orcid.org/0000-0002-8489-2442A. Lopera Valle2https://orcid.org/0000-0001-6806-7541K. Makenji3https://orcid.org/0000-0002-8404-7070C. Nedolisa4https://orcid.org/0000-0002-1636-9545Y. Zhao5https://orcid.org/0000-0001-5934-2433V. Goodship6https://orcid.org/0000-0001-8073-8061K. Mao7https://orcid.org/0000-0001-5599-4784Department of Engineering, University of Warwick, UKDepartment of Chemistry, University of Warwick, UKWMG, University of Warwick, UKWMG, University of Warwick, UKWMG, University of Warwick, UKCollege of Art and Design, Shenzhen University, ChinaWMG, University of Warwick, UKDepartment of Engineering, University of Warwick, UKPolymer gears are an effective solution to lightweighting, which are highly demanded in the automotive industry. Acetal is one of the most widely used polymer gear materials. In this study, two commercial grades of acetal, homopolymer (POM-H) based and copolymer (POM-C) based, were injection moulded into gears with their wear performance compared. Noticeable differences were discovered in failure mechanism, and thermal and mechanical characteristics, which led to a difference in performance prediction. The service life of over two million cycles was expected under a torque up to 10 N m, with POM-H gears having 35% better service life than POM-C. The differences in the properties of POM-H and POM-C should be considered in future industrial applications such as the replacement for metal gears.http://www.tribology.rs/journals/2021/2021-4/2021-4-06.htmlpom gearwear performanceinjection mouldingfriction
spellingShingle X. Xu
F. Gao
A. Lopera Valle
K. Makenji
C. Nedolisa
Y. Zhao
V. Goodship
K. Mao
Wear Performance of Commercial Polyoxymethylene Copolymer and Homopolymer Injection Moulded Gears
Tribology in Industry
pom gear
wear performance
injection moulding
friction
title Wear Performance of Commercial Polyoxymethylene Copolymer and Homopolymer Injection Moulded Gears
title_full Wear Performance of Commercial Polyoxymethylene Copolymer and Homopolymer Injection Moulded Gears
title_fullStr Wear Performance of Commercial Polyoxymethylene Copolymer and Homopolymer Injection Moulded Gears
title_full_unstemmed Wear Performance of Commercial Polyoxymethylene Copolymer and Homopolymer Injection Moulded Gears
title_short Wear Performance of Commercial Polyoxymethylene Copolymer and Homopolymer Injection Moulded Gears
title_sort wear performance of commercial polyoxymethylene copolymer and homopolymer injection moulded gears
topic pom gear
wear performance
injection moulding
friction
url http://www.tribology.rs/journals/2021/2021-4/2021-4-06.html
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