Making formwork construction lean

Formwork material and payroll are among the greatest costs in building reinforced concrete structures. Therefore, formwork engineering is a key factor affecting project success. Traditional formwork construction entails non-value-adding activities resulting in waste. The objective of this study is t...

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Bibliographic Details
Main Authors: Chien-Ho Ko, Jiun-De Kuo
Format: Article
Language:English
Published: Vilnius Gediminas Technical University 2015-03-01
Series:Journal of Civil Engineering and Management
Subjects:
Online Access:http://journals.vgtu.lt/index.php/JCEM/article/view/2935
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author Chien-Ho Ko
Jiun-De Kuo
author_facet Chien-Ho Ko
Jiun-De Kuo
author_sort Chien-Ho Ko
collection DOAJ
description Formwork material and payroll are among the greatest costs in building reinforced concrete structures. Therefore, formwork engineering is a key factor affecting project success. Traditional formwork construction entails non-value-adding activities resulting in waste. The objective of this study is to adapt lean manufacturing techniques to formwork engineering in a bid to reduce waste, specifically by developing a lean formwork construction model. In the model, andon is used to establish an on-site quality control culture, allowing form workers to obtain assistance immediately whenever a problem occurs. In addition, formwork operations are pulled through the kanban system to reduce mould inventory and achieve continuous construction flow. A case study is used to validate the applicability of the proposed model. Results show that the proposed model can effectively reduce waste in the formwork construction flow and increase the value of operations, thus providing a new approach to improving formwork engineering.
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spelling doaj.art-53d7d1c496584809aaaee123b5f124712022-12-21T23:18:01ZengVilnius Gediminas Technical UniversityJournal of Civil Engineering and Management1392-37301822-36052015-03-0121410.3846/13923730.2014.890655Making formwork construction leanChien-Ho Ko0Jiun-De Kuo1Department of Civil Engineering, National Pingtung University of Science and Technology, 1, Shuefu Road, Neipu, Pingtung 91201, TaiwanInformation Center of Construction Industry, Taiwan Construction Research Institute, TaiwanFormwork material and payroll are among the greatest costs in building reinforced concrete structures. Therefore, formwork engineering is a key factor affecting project success. Traditional formwork construction entails non-value-adding activities resulting in waste. The objective of this study is to adapt lean manufacturing techniques to formwork engineering in a bid to reduce waste, specifically by developing a lean formwork construction model. In the model, andon is used to establish an on-site quality control culture, allowing form workers to obtain assistance immediately whenever a problem occurs. In addition, formwork operations are pulled through the kanban system to reduce mould inventory and achieve continuous construction flow. A case study is used to validate the applicability of the proposed model. Results show that the proposed model can effectively reduce waste in the formwork construction flow and increase the value of operations, thus providing a new approach to improving formwork engineering.http://journals.vgtu.lt/index.php/JCEM/article/view/2935formworklean manufacturingkanbanandon
spellingShingle Chien-Ho Ko
Jiun-De Kuo
Making formwork construction lean
Journal of Civil Engineering and Management
formwork
lean manufacturing
kanban
andon
title Making formwork construction lean
title_full Making formwork construction lean
title_fullStr Making formwork construction lean
title_full_unstemmed Making formwork construction lean
title_short Making formwork construction lean
title_sort making formwork construction lean
topic formwork
lean manufacturing
kanban
andon
url http://journals.vgtu.lt/index.php/JCEM/article/view/2935
work_keys_str_mv AT chienhoko makingformworkconstructionlean
AT jiundekuo makingformworkconstructionlean