Friction Stir Spot Welding-Brazing of Al and Hot-Dip Aluminized Ti Alloy with Zn Interlayer

Friction stir spot welding (FSSW) of Al to Ti alloys has broad applications in the aerospace and automobile industries, while its narrow joining area limits the improvement of mechanical properties of the joint. In the current study, an Al-coating was prepared on Ti6Al4V alloy by hot-dipping prior t...

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Main Authors: Xingwen Zhou, Yuhua Chen, Shuhan Li, Yongde Huang, Kun Hao, Peng Peng
Format: Article
Language:English
Published: MDPI AG 2018-11-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/8/11/922
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author Xingwen Zhou
Yuhua Chen
Shuhan Li
Yongde Huang
Kun Hao
Peng Peng
author_facet Xingwen Zhou
Yuhua Chen
Shuhan Li
Yongde Huang
Kun Hao
Peng Peng
author_sort Xingwen Zhou
collection DOAJ
description Friction stir spot welding (FSSW) of Al to Ti alloys has broad applications in the aerospace and automobile industries, while its narrow joining area limits the improvement of mechanical properties of the joint. In the current study, an Al-coating was prepared on Ti6Al4V alloy by hot-dipping prior to joining, then a Zn interlayer was used during friction stir joining of as-coated Ti alloy to the 2014-Al alloy in a lap configuration to introduce a brazing zone out of the stir zone to increase the joining area. The microstructure of the joint was investigated, and the joint strength was compared with the traditional FSSW joint to confirm the advantages of this new process. Because of the increase of the joining area, the maximum fracture load of such joint is 110% higher than that of the traditional FSSW joint under the same welding parameters. The fracture load of these joints depends on the joining width, including the width of solid-state bonding region in stir zone and brazing region out of stir zone.
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spelling doaj.art-53e6f5df6525424594e6f3548c4388a72022-12-22T03:34:48ZengMDPI AGMetals2075-47012018-11-0181192210.3390/met8110922met8110922Friction Stir Spot Welding-Brazing of Al and Hot-Dip Aluminized Ti Alloy with Zn InterlayerXingwen Zhou0Yuhua Chen1Shuhan Li2Yongde Huang3Kun Hao4Peng Peng5School of Aerospace Manufacturing Engineering, Nanchang Hangkong University, Nanchang 330063, ChinaSchool of Aerospace Manufacturing Engineering, Nanchang Hangkong University, Nanchang 330063, ChinaSchool of Aerospace Manufacturing Engineering, Nanchang Hangkong University, Nanchang 330063, ChinaSchool of Aerospace Manufacturing Engineering, Nanchang Hangkong University, Nanchang 330063, ChinaSchool of Aerospace Manufacturing Engineering, Nanchang Hangkong University, Nanchang 330063, ChinaSchool of Mechanical Engineering and Automation, Beihang University, Beijing 100191, ChinaFriction stir spot welding (FSSW) of Al to Ti alloys has broad applications in the aerospace and automobile industries, while its narrow joining area limits the improvement of mechanical properties of the joint. In the current study, an Al-coating was prepared on Ti6Al4V alloy by hot-dipping prior to joining, then a Zn interlayer was used during friction stir joining of as-coated Ti alloy to the 2014-Al alloy in a lap configuration to introduce a brazing zone out of the stir zone to increase the joining area. The microstructure of the joint was investigated, and the joint strength was compared with the traditional FSSW joint to confirm the advantages of this new process. Because of the increase of the joining area, the maximum fracture load of such joint is 110% higher than that of the traditional FSSW joint under the same welding parameters. The fracture load of these joints depends on the joining width, including the width of solid-state bonding region in stir zone and brazing region out of stir zone.https://www.mdpi.com/2075-4701/8/11/922friction stir spot weldingfriction stir spot brazingjoining areafracture load
spellingShingle Xingwen Zhou
Yuhua Chen
Shuhan Li
Yongde Huang
Kun Hao
Peng Peng
Friction Stir Spot Welding-Brazing of Al and Hot-Dip Aluminized Ti Alloy with Zn Interlayer
Metals
friction stir spot welding
friction stir spot brazing
joining area
fracture load
title Friction Stir Spot Welding-Brazing of Al and Hot-Dip Aluminized Ti Alloy with Zn Interlayer
title_full Friction Stir Spot Welding-Brazing of Al and Hot-Dip Aluminized Ti Alloy with Zn Interlayer
title_fullStr Friction Stir Spot Welding-Brazing of Al and Hot-Dip Aluminized Ti Alloy with Zn Interlayer
title_full_unstemmed Friction Stir Spot Welding-Brazing of Al and Hot-Dip Aluminized Ti Alloy with Zn Interlayer
title_short Friction Stir Spot Welding-Brazing of Al and Hot-Dip Aluminized Ti Alloy with Zn Interlayer
title_sort friction stir spot welding brazing of al and hot dip aluminized ti alloy with zn interlayer
topic friction stir spot welding
friction stir spot brazing
joining area
fracture load
url https://www.mdpi.com/2075-4701/8/11/922
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