End point prediction in wet etching, cleaning, and rinsing of microstructures in semiconductor manufacturing

Etching, cleaning, and rinsing of micro- and nano-scale features are important industrial processes in semiconductor manufacturing. This study focused on developing an adaptable process simulator that employs user-input criteria drawn from literature and processing conditions to predict end point ti...

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Main Authors: Calliandra Stuffle, Farhang Shadman
Format: Article
Language:English
Published: Elsevier 2022-08-01
Series:Cleaner Engineering and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666790822001161
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author Calliandra Stuffle
Farhang Shadman
author_facet Calliandra Stuffle
Farhang Shadman
author_sort Calliandra Stuffle
collection DOAJ
description Etching, cleaning, and rinsing of micro- and nano-scale features are important industrial processes in semiconductor manufacturing. This study focused on developing an adaptable process simulator that employs user-input criteria drawn from literature and processing conditions to predict end point times for wet chemical processing. Two industrially relevant geometric systems were investigated, a rectangular trench and a cylindrical via, to expand the function of the tool. The effect of varying process parameters, including reactant concentration in the bulk fluid and the mass transfer coefficient, on the end point time was investigated and results indicate that better reactant availability reduces the end point time. Features with stacked layers forming feature sidewalls were studied to provide results on undercut, a critical wet chemical processing challenge. The location of the interface of stacked layers influences the clean up time as well as the onset of undercut. The process simulator developed can be used as a predictive tool for in-house recipe development to minimize invasive experiments and is an adaptable foundation for automated process control.
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spelling doaj.art-5400f8ad03f94f8c9cf1bfe65b84c54d2022-12-22T00:54:18ZengElsevierCleaner Engineering and Technology2666-79082022-08-019100511End point prediction in wet etching, cleaning, and rinsing of microstructures in semiconductor manufacturingCalliandra Stuffle0Farhang Shadman1NSF-SRC Center for Benign Semiconductor Manufacturing, Department of Chemical and Environmental Engineering, University of Arizona, Tucson, AZ, 85721, USA; Intel Corporation, USA; Corresponding author. NSF-SRC Center for Benign Semiconductor Manufacturing, Department of Chemical and Environmental Engineering, University of Arizona, Tucson, AZ, 85721, USA.NSF-SRC Center for Benign Semiconductor Manufacturing, Department of Chemical and Environmental Engineering, University of Arizona, Tucson, AZ, 85721, USAEtching, cleaning, and rinsing of micro- and nano-scale features are important industrial processes in semiconductor manufacturing. This study focused on developing an adaptable process simulator that employs user-input criteria drawn from literature and processing conditions to predict end point times for wet chemical processing. Two industrially relevant geometric systems were investigated, a rectangular trench and a cylindrical via, to expand the function of the tool. The effect of varying process parameters, including reactant concentration in the bulk fluid and the mass transfer coefficient, on the end point time was investigated and results indicate that better reactant availability reduces the end point time. Features with stacked layers forming feature sidewalls were studied to provide results on undercut, a critical wet chemical processing challenge. The location of the interface of stacked layers influences the clean up time as well as the onset of undercut. The process simulator developed can be used as a predictive tool for in-house recipe development to minimize invasive experiments and is an adaptable foundation for automated process control.http://www.sciencedirect.com/science/article/pii/S2666790822001161EtchRinseCleanSemiconductor manufacturing
spellingShingle Calliandra Stuffle
Farhang Shadman
End point prediction in wet etching, cleaning, and rinsing of microstructures in semiconductor manufacturing
Cleaner Engineering and Technology
Etch
Rinse
Clean
Semiconductor manufacturing
title End point prediction in wet etching, cleaning, and rinsing of microstructures in semiconductor manufacturing
title_full End point prediction in wet etching, cleaning, and rinsing of microstructures in semiconductor manufacturing
title_fullStr End point prediction in wet etching, cleaning, and rinsing of microstructures in semiconductor manufacturing
title_full_unstemmed End point prediction in wet etching, cleaning, and rinsing of microstructures in semiconductor manufacturing
title_short End point prediction in wet etching, cleaning, and rinsing of microstructures in semiconductor manufacturing
title_sort end point prediction in wet etching cleaning and rinsing of microstructures in semiconductor manufacturing
topic Etch
Rinse
Clean
Semiconductor manufacturing
url http://www.sciencedirect.com/science/article/pii/S2666790822001161
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AT farhangshadman endpointpredictioninwetetchingcleaningandrinsingofmicrostructuresinsemiconductormanufacturing