Local Temperature Development in the Fracture Zone during Uniaxial Tensile Testing at High Strain Rate: Experimental and Numerical Investigations

The quality of simulation results significantly depends on the accuracy of the material model and parameters. In high strain rate forming processes such as, e.g., electromagnetic forming or adiabatic blanking, two superposing and opposing effects influence the flow stress of the material: strain rat...

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Main Authors: Elmar Galiev, Sven Winter, Franz Reuther, Verena Psyk, Marc Tulke, Alexander Brosius, Verena Kräusel
Format: Article
Language:English
Published: MDPI AG 2022-02-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/12/5/2299
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author Elmar Galiev
Sven Winter
Franz Reuther
Verena Psyk
Marc Tulke
Alexander Brosius
Verena Kräusel
author_facet Elmar Galiev
Sven Winter
Franz Reuther
Verena Psyk
Marc Tulke
Alexander Brosius
Verena Kräusel
author_sort Elmar Galiev
collection DOAJ
description The quality of simulation results significantly depends on the accuracy of the material model and parameters. In high strain rate forming processes such as, e.g., electromagnetic forming or adiabatic blanking, two superposing and opposing effects influence the flow stress of the material: strain rate hardening and thermal softening due to adiabatic heating. The presented work contributes to understanding these influences better by quantifying the adiabatic heating of the workpiece during deformation and failure under high-speed loading. For this purpose, uniaxial tensile tests at different high strain rates are analyzed experimentally and numerically. A special focus of the analysis of the tensile test was put on identifying a characteristic time- and position-dependent strain rate. In the experiments, in addition to the measurement of the force and elongation, the temperature in the fracture region is recorded using a thermal camera and a pyrometer for higher strain rates. Simulations are carried out in LS-Dyna using the GISSMO model as a damage and failure model. Both experimental and simulated results showed good agreement regarding the time-dependent force-displacement curve and the maximum occurring temperature.
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spelling doaj.art-540ab5e9fd2140a685bba1844bec81e12023-11-23T22:38:36ZengMDPI AGApplied Sciences2076-34172022-02-01125229910.3390/app12052299Local Temperature Development in the Fracture Zone during Uniaxial Tensile Testing at High Strain Rate: Experimental and Numerical InvestigationsElmar Galiev0Sven Winter1Franz Reuther2Verena Psyk3Marc Tulke4Alexander Brosius5Verena Kräusel6Fraunhofer Institute for Machine Tools and Forming Technology IWU, Reichenhainer Strasse 88, 09126 Chemnitz, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, Reichenhainer Strasse 88, 09126 Chemnitz, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, Reichenhainer Strasse 88, 09126 Chemnitz, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, Reichenhainer Strasse 88, 09126 Chemnitz, GermanyChair of Forming and Machining Processes (FF), Technische Universität Dresden, 01062 Dresden, GermanyChair of Forming and Machining Processes (FF), Technische Universität Dresden, 01062 Dresden, GermanyFraunhofer Institute for Machine Tools and Forming Technology IWU, Reichenhainer Strasse 88, 09126 Chemnitz, GermanyThe quality of simulation results significantly depends on the accuracy of the material model and parameters. In high strain rate forming processes such as, e.g., electromagnetic forming or adiabatic blanking, two superposing and opposing effects influence the flow stress of the material: strain rate hardening and thermal softening due to adiabatic heating. The presented work contributes to understanding these influences better by quantifying the adiabatic heating of the workpiece during deformation and failure under high-speed loading. For this purpose, uniaxial tensile tests at different high strain rates are analyzed experimentally and numerically. A special focus of the analysis of the tensile test was put on identifying a characteristic time- and position-dependent strain rate. In the experiments, in addition to the measurement of the force and elongation, the temperature in the fracture region is recorded using a thermal camera and a pyrometer for higher strain rates. Simulations are carried out in LS-Dyna using the GISSMO model as a damage and failure model. Both experimental and simulated results showed good agreement regarding the time-dependent force-displacement curve and the maximum occurring temperature.https://www.mdpi.com/2076-3417/12/5/2299numerical simulationhigh-speed formingDC06material properties
spellingShingle Elmar Galiev
Sven Winter
Franz Reuther
Verena Psyk
Marc Tulke
Alexander Brosius
Verena Kräusel
Local Temperature Development in the Fracture Zone during Uniaxial Tensile Testing at High Strain Rate: Experimental and Numerical Investigations
Applied Sciences
numerical simulation
high-speed forming
DC06
material properties
title Local Temperature Development in the Fracture Zone during Uniaxial Tensile Testing at High Strain Rate: Experimental and Numerical Investigations
title_full Local Temperature Development in the Fracture Zone during Uniaxial Tensile Testing at High Strain Rate: Experimental and Numerical Investigations
title_fullStr Local Temperature Development in the Fracture Zone during Uniaxial Tensile Testing at High Strain Rate: Experimental and Numerical Investigations
title_full_unstemmed Local Temperature Development in the Fracture Zone during Uniaxial Tensile Testing at High Strain Rate: Experimental and Numerical Investigations
title_short Local Temperature Development in the Fracture Zone during Uniaxial Tensile Testing at High Strain Rate: Experimental and Numerical Investigations
title_sort local temperature development in the fracture zone during uniaxial tensile testing at high strain rate experimental and numerical investigations
topic numerical simulation
high-speed forming
DC06
material properties
url https://www.mdpi.com/2076-3417/12/5/2299
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