Development of a portable Universal Testing Machine (UTM) compatible with 3D laser-confocal microscope for thin materials

The tensile test always delivers an in-depth understanding of true stress-strain relationship. However, it is not easy for the researchers to understand and evaluate the tensile properties of micro-specimens. This paper presents a research work aiming at the design and manufacturing of a small unive...

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Main Author: Mandeep Singh
Format: Article
Language:English
Published: Elsevier 2022-05-01
Series:Advances in Industrial and Manufacturing Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666912922000022
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author Mandeep Singh
author_facet Mandeep Singh
author_sort Mandeep Singh
collection DOAJ
description The tensile test always delivers an in-depth understanding of true stress-strain relationship. However, it is not easy for the researchers to understand and evaluate the tensile properties of micro-specimens. This paper presents a research work aiming at the design and manufacturing of a small universal test machine (UTM) for measuring the mechanical properties of the miniaturised samples. The newly developed machine is sensitive to small loads and permits to obtain the stress-strain curves for thin materials. This portable UTM consists of a stepper motor, a load cell, a linear variable differential transformer (LVDT), a load cell amplifier and a data acquisition system. Copper based small and thin (50 μm) tensile test samples were tested on this machine at room temperature, and the calculated results were compared with the test results derived from a commercial UTM (METEX - 1 kN) to justify the validation of the developed apparatus. The obtained mechanical properties are in good agreement with the values obtained from a commercial UTM. To confirm the possibility of in-situ micro-observation, the surface roughness analysis has been conducted on the developed apparatus for pure copper foils under 3D laser-confocal microscope. Finally, it is concluded that this kind of testing apparatus could be manufactured within a manageable budget.
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spelling doaj.art-5414a527fd6f4da58ae6a1c5d16ef8562022-12-22T03:24:25ZengElsevierAdvances in Industrial and Manufacturing Engineering2666-91292022-05-014100069Development of a portable Universal Testing Machine (UTM) compatible with 3D laser-confocal microscope for thin materialsMandeep Singh0School of Mechanical and Mechatronic Engineering, Faculty of Engineering and Information Technology, University of Technology Sydney, 15 Broadway Ultimo, 2007, NSW, AustraliaThe tensile test always delivers an in-depth understanding of true stress-strain relationship. However, it is not easy for the researchers to understand and evaluate the tensile properties of micro-specimens. This paper presents a research work aiming at the design and manufacturing of a small universal test machine (UTM) for measuring the mechanical properties of the miniaturised samples. The newly developed machine is sensitive to small loads and permits to obtain the stress-strain curves for thin materials. This portable UTM consists of a stepper motor, a load cell, a linear variable differential transformer (LVDT), a load cell amplifier and a data acquisition system. Copper based small and thin (50 μm) tensile test samples were tested on this machine at room temperature, and the calculated results were compared with the test results derived from a commercial UTM (METEX - 1 kN) to justify the validation of the developed apparatus. The obtained mechanical properties are in good agreement with the values obtained from a commercial UTM. To confirm the possibility of in-situ micro-observation, the surface roughness analysis has been conducted on the developed apparatus for pure copper foils under 3D laser-confocal microscope. Finally, it is concluded that this kind of testing apparatus could be manufactured within a manageable budget.http://www.sciencedirect.com/science/article/pii/S2666912922000022Universal testing machine (UTM)Micro-formingCopper samplesTensile test3D laser-confocal microscope
spellingShingle Mandeep Singh
Development of a portable Universal Testing Machine (UTM) compatible with 3D laser-confocal microscope for thin materials
Advances in Industrial and Manufacturing Engineering
Universal testing machine (UTM)
Micro-forming
Copper samples
Tensile test
3D laser-confocal microscope
title Development of a portable Universal Testing Machine (UTM) compatible with 3D laser-confocal microscope for thin materials
title_full Development of a portable Universal Testing Machine (UTM) compatible with 3D laser-confocal microscope for thin materials
title_fullStr Development of a portable Universal Testing Machine (UTM) compatible with 3D laser-confocal microscope for thin materials
title_full_unstemmed Development of a portable Universal Testing Machine (UTM) compatible with 3D laser-confocal microscope for thin materials
title_short Development of a portable Universal Testing Machine (UTM) compatible with 3D laser-confocal microscope for thin materials
title_sort development of a portable universal testing machine utm compatible with 3d laser confocal microscope for thin materials
topic Universal testing machine (UTM)
Micro-forming
Copper samples
Tensile test
3D laser-confocal microscope
url http://www.sciencedirect.com/science/article/pii/S2666912922000022
work_keys_str_mv AT mandeepsingh developmentofaportableuniversaltestingmachineutmcompatiblewith3dlaserconfocalmicroscopeforthinmaterials