Sequences of Sub-Microsecond Laser Pulses for Material Processing: Modeling of Coupled Gas Dynamics and Heat Transfer

Multipulse laser processing of materials is promising because of the additional possibilities to control the thickness of the treated and the heat-affected zones and the energy efficiency. To study the physics of mutual interaction of pulses at high repetition rate, a model is proposed where heat tr...

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Main Authors: Andrey V. Gusarov, Oleg B. Kovalev
Format: Article
Language:English
Published: MDPI AG 2019-11-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/9/22/4785
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author Andrey V. Gusarov
Oleg B. Kovalev
author_facet Andrey V. Gusarov
Oleg B. Kovalev
author_sort Andrey V. Gusarov
collection DOAJ
description Multipulse laser processing of materials is promising because of the additional possibilities to control the thickness of the treated and the heat-affected zones and the energy efficiency. To study the physics of mutual interaction of pulses at high repetition rate, a model is proposed where heat transfer in the target and gas-dynamics of vapor and ambient gas are coupled by the gas-dynamic boundary conditions of evaporation/condensation. Numerical calculations are accomplished for a substrate of an austenitic steel subjected to a 300 ns single pulse of CO<sub>2</sub> laser and a sequence of the similar pulses with lower intensity and 10 &#956;s inter-pulse separation assuring approximately the same thermal impact on the target. It is revealed that the pulses of the sequence interact due to heat accumulation in the target but they cannot interact through the gas phase. Evaporation is considerably more intensive at the single-pulse processing. The vapor is slightly ionized and absorbs the infrared laser radiation by inverse bremsstrahlung. The estimated absorption coefficient and the optical thickness of the vapor domain are considerably greater for the single-pulse regime. The absorption initiates optical breakdown and the ignition of plasma shielding the target from laser radiation. The multipulse laser processing can be applied to avoid plasma ignition.
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spelling doaj.art-5472cc9038b9473fbe1e562b4c86231d2022-12-21T20:48:04ZengMDPI AGApplied Sciences2076-34172019-11-01922478510.3390/app9224785app9224785Sequences of Sub-Microsecond Laser Pulses for Material Processing: Modeling of Coupled Gas Dynamics and Heat TransferAndrey V. Gusarov0Oleg B. Kovalev1Moscow State University of Technology STANKIN, Vadkovsky Per. 3a, 127055 Moscow, RussiaKhristianovich Institute of Theoretical and Applied Mechanics SB RAS, Institutskaya Str. 4/1, 630090 Novosibirsk, RussiaMultipulse laser processing of materials is promising because of the additional possibilities to control the thickness of the treated and the heat-affected zones and the energy efficiency. To study the physics of mutual interaction of pulses at high repetition rate, a model is proposed where heat transfer in the target and gas-dynamics of vapor and ambient gas are coupled by the gas-dynamic boundary conditions of evaporation/condensation. Numerical calculations are accomplished for a substrate of an austenitic steel subjected to a 300 ns single pulse of CO<sub>2</sub> laser and a sequence of the similar pulses with lower intensity and 10 &#956;s inter-pulse separation assuring approximately the same thermal impact on the target. It is revealed that the pulses of the sequence interact due to heat accumulation in the target but they cannot interact through the gas phase. Evaporation is considerably more intensive at the single-pulse processing. The vapor is slightly ionized and absorbs the infrared laser radiation by inverse bremsstrahlung. The estimated absorption coefficient and the optical thickness of the vapor domain are considerably greater for the single-pulse regime. The absorption initiates optical breakdown and the ignition of plasma shielding the target from laser radiation. The multipulse laser processing can be applied to avoid plasma ignition.https://www.mdpi.com/2076-3417/9/22/4785multipulse laser processingheat transfergas dynamicslaser evaporationlaser plasma
spellingShingle Andrey V. Gusarov
Oleg B. Kovalev
Sequences of Sub-Microsecond Laser Pulses for Material Processing: Modeling of Coupled Gas Dynamics and Heat Transfer
Applied Sciences
multipulse laser processing
heat transfer
gas dynamics
laser evaporation
laser plasma
title Sequences of Sub-Microsecond Laser Pulses for Material Processing: Modeling of Coupled Gas Dynamics and Heat Transfer
title_full Sequences of Sub-Microsecond Laser Pulses for Material Processing: Modeling of Coupled Gas Dynamics and Heat Transfer
title_fullStr Sequences of Sub-Microsecond Laser Pulses for Material Processing: Modeling of Coupled Gas Dynamics and Heat Transfer
title_full_unstemmed Sequences of Sub-Microsecond Laser Pulses for Material Processing: Modeling of Coupled Gas Dynamics and Heat Transfer
title_short Sequences of Sub-Microsecond Laser Pulses for Material Processing: Modeling of Coupled Gas Dynamics and Heat Transfer
title_sort sequences of sub microsecond laser pulses for material processing modeling of coupled gas dynamics and heat transfer
topic multipulse laser processing
heat transfer
gas dynamics
laser evaporation
laser plasma
url https://www.mdpi.com/2076-3417/9/22/4785
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