Fault Diagnosis of Imbalance and Misalignment in Rotor-Bearing Systems Using Deep Learning

Rotor-bearing systems are important components of rotating machinery and transmission systems, and imbalance and misalignment are inevitable in such systems. At present, the main challenges faced by state-of-the-art fault diagnosis methods involve the extraction of fault features under strong backgr...

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Main Authors: Liu Fayou, Li Weijia, Wu Yaozhong, He Yuhang, Li Tianyun
Format: Article
Language:English
Published: Sciendo 2024-03-01
Series:Polish Maritime Research
Subjects:
Online Access:https://doi.org/10.2478/pomr-2024-0011
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author Liu Fayou
Li Weijia
Wu Yaozhong
He Yuhang
Li Tianyun
author_facet Liu Fayou
Li Weijia
Wu Yaozhong
He Yuhang
Li Tianyun
author_sort Liu Fayou
collection DOAJ
description Rotor-bearing systems are important components of rotating machinery and transmission systems, and imbalance and misalignment are inevitable in such systems. At present, the main challenges faced by state-of-the-art fault diagnosis methods involve the extraction of fault features under strong background noise and the classification of different fault modes. In this paper, a fault diagnosis method based on an improved deep residual shrinkage network (IDRSN) is proposed with the aim of achieving end-to-end fault diagnosis of a rotor-bearing system. First, a method called wavelet threshold denoising and variational mode decomposition (WTD-VMD) is proposed, which can process original noisy signals into intrinsic mode functions (IMFs) with a salient feature. These one-dimensional IMFs are then transformed into two-dimensional images using a Gramian angular field (GAF) to give datasets for the deep residual shrinkage network (DRSN), which can achieve high levels of accuracy under strong background noise. Finally, a comprehensive test platform for a rotor-bearing system is built to verify the effectiveness of the proposed method in the field. The true test accuracy of the model at a 95% confidence interval is found to range from 84.09% to 86.51%. The proposed model exhibits good robustness when dealing with noisy samples and gives the best classification results for fault diagnosis under misalignment, with a test accuracy of 100%. It also achieves a higher testing accuracy compared to fault diagnosis methods based on convolutional neural networks and deep residual networks without improvement. In summary, IDRSN has significant value for deep learning engineering applications involving the fault diagnosis of rotor-bearing systems.
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spelling doaj.art-5478a5075a724380a451ba0e375c21f02024-04-02T09:29:38ZengSciendoPolish Maritime Research2083-74292024-03-0131110211310.2478/pomr-2024-0011Fault Diagnosis of Imbalance and Misalignment in Rotor-Bearing Systems Using Deep LearningLiu Fayou0Li Weijia1Wu Yaozhong2He Yuhang3Li Tianyun4Huazhong University of Science and Technology, School of Naval Architecture and Ocean Engineering, ChinaHuazhong University of Science and Technology, School of Naval Architecture and Ocean Engineering, ChinaSchool of Automobile and Traffic Engineering, Wuhan University of Science and Technology, ChinaHuazhong University of Science and Technology, School of Naval Architecture and Ocean Engineering, ChinaHuazhong University of Science and Technology, School of Naval Architecture and Ocean Engineering, ChinaRotor-bearing systems are important components of rotating machinery and transmission systems, and imbalance and misalignment are inevitable in such systems. At present, the main challenges faced by state-of-the-art fault diagnosis methods involve the extraction of fault features under strong background noise and the classification of different fault modes. In this paper, a fault diagnosis method based on an improved deep residual shrinkage network (IDRSN) is proposed with the aim of achieving end-to-end fault diagnosis of a rotor-bearing system. First, a method called wavelet threshold denoising and variational mode decomposition (WTD-VMD) is proposed, which can process original noisy signals into intrinsic mode functions (IMFs) with a salient feature. These one-dimensional IMFs are then transformed into two-dimensional images using a Gramian angular field (GAF) to give datasets for the deep residual shrinkage network (DRSN), which can achieve high levels of accuracy under strong background noise. Finally, a comprehensive test platform for a rotor-bearing system is built to verify the effectiveness of the proposed method in the field. The true test accuracy of the model at a 95% confidence interval is found to range from 84.09% to 86.51%. The proposed model exhibits good robustness when dealing with noisy samples and gives the best classification results for fault diagnosis under misalignment, with a test accuracy of 100%. It also achieves a higher testing accuracy compared to fault diagnosis methods based on convolutional neural networks and deep residual networks without improvement. In summary, IDRSN has significant value for deep learning engineering applications involving the fault diagnosis of rotor-bearing systems.https://doi.org/10.2478/pomr-2024-0011rotor-bearing systemvibration signalfeature extractiondeep learningdeep residual shrinkage networktest platform
spellingShingle Liu Fayou
Li Weijia
Wu Yaozhong
He Yuhang
Li Tianyun
Fault Diagnosis of Imbalance and Misalignment in Rotor-Bearing Systems Using Deep Learning
Polish Maritime Research
rotor-bearing system
vibration signal
feature extraction
deep learning
deep residual shrinkage network
test platform
title Fault Diagnosis of Imbalance and Misalignment in Rotor-Bearing Systems Using Deep Learning
title_full Fault Diagnosis of Imbalance and Misalignment in Rotor-Bearing Systems Using Deep Learning
title_fullStr Fault Diagnosis of Imbalance and Misalignment in Rotor-Bearing Systems Using Deep Learning
title_full_unstemmed Fault Diagnosis of Imbalance and Misalignment in Rotor-Bearing Systems Using Deep Learning
title_short Fault Diagnosis of Imbalance and Misalignment in Rotor-Bearing Systems Using Deep Learning
title_sort fault diagnosis of imbalance and misalignment in rotor bearing systems using deep learning
topic rotor-bearing system
vibration signal
feature extraction
deep learning
deep residual shrinkage network
test platform
url https://doi.org/10.2478/pomr-2024-0011
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AT wuyaozhong faultdiagnosisofimbalanceandmisalignmentinrotorbearingsystemsusingdeeplearning
AT heyuhang faultdiagnosisofimbalanceandmisalignmentinrotorbearingsystemsusingdeeplearning
AT litianyun faultdiagnosisofimbalanceandmisalignmentinrotorbearingsystemsusingdeeplearning