Novel Technique for Enhancing the Strength of Friction Stir Spot Welds through Dynamic Welding Parameters

Presently, friction stir spot welding (FSSW) has become a common alternative for spot welding technologies. Over the years, researchers have implemented various methods for enhancing weld strength. However, the literature shows that the previously reported approaches have used static (constant) weld...

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Main Authors: Ahmed Badwelan, Ali M. Al-Samhan, Saqib Anwar, Lotfi Hidri
Format: Article
Language:English
Published: MDPI AG 2021-02-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/2/280
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author Ahmed Badwelan
Ali M. Al-Samhan
Saqib Anwar
Lotfi Hidri
author_facet Ahmed Badwelan
Ali M. Al-Samhan
Saqib Anwar
Lotfi Hidri
author_sort Ahmed Badwelan
collection DOAJ
description Presently, friction stir spot welding (FSSW) has become a common alternative for spot welding technologies. Over the years, researchers have implemented various methods for enhancing weld strength. However, the literature shows that the previously reported approaches have used static (constant) welding parameters set at the beginning of the welding stroke (i.e., the FSSW parameters were kept constant during the welding stroke). In contrast, in this study, an innovative technique is proposed for enhancing the weld strength for Al 1050 material by adjusting the FSSW process parameters during the welding stroke. Two FSSW parameters, namely, feed rate and spindle speed (dynamic parameters), are used in this study with a stepwise variation function and are changed during the welding stroke. The results of this study show that the weld tensile strength is enhanced by 12–21% when using the proposed novel dynamic welding parameter technique. This is a significant increase in the weld strength compared to when static welding parameters are employed during the welding stroke.
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spelling doaj.art-548071d281f04a78b98b971c914ba7c52023-12-03T12:34:44ZengMDPI AGMetals2075-47012021-02-0111228010.3390/met11020280Novel Technique for Enhancing the Strength of Friction Stir Spot Welds through Dynamic Welding ParametersAhmed Badwelan0Ali M. Al-Samhan1Saqib Anwar2Lotfi Hidri3Industrial Engineering Department, College of Engineering, King Saud University, Riyadh 11421, Saudi ArabiaIndustrial Engineering Department, College of Engineering, King Saud University, Riyadh 11421, Saudi ArabiaIndustrial Engineering Department, College of Engineering, King Saud University, Riyadh 11421, Saudi ArabiaIndustrial Engineering Department, College of Engineering, King Saud University, Riyadh 11421, Saudi ArabiaPresently, friction stir spot welding (FSSW) has become a common alternative for spot welding technologies. Over the years, researchers have implemented various methods for enhancing weld strength. However, the literature shows that the previously reported approaches have used static (constant) welding parameters set at the beginning of the welding stroke (i.e., the FSSW parameters were kept constant during the welding stroke). In contrast, in this study, an innovative technique is proposed for enhancing the weld strength for Al 1050 material by adjusting the FSSW process parameters during the welding stroke. Two FSSW parameters, namely, feed rate and spindle speed (dynamic parameters), are used in this study with a stepwise variation function and are changed during the welding stroke. The results of this study show that the weld tensile strength is enhanced by 12–21% when using the proposed novel dynamic welding parameter technique. This is a significant increase in the weld strength compared to when static welding parameters are employed during the welding stroke.https://www.mdpi.com/2075-4701/11/2/280friction stir spot weldingweld strength enhancementadjusting welding parametersdynamic welding parametersstatic welding parametersAl 1050
spellingShingle Ahmed Badwelan
Ali M. Al-Samhan
Saqib Anwar
Lotfi Hidri
Novel Technique for Enhancing the Strength of Friction Stir Spot Welds through Dynamic Welding Parameters
Metals
friction stir spot welding
weld strength enhancement
adjusting welding parameters
dynamic welding parameters
static welding parameters
Al 1050
title Novel Technique for Enhancing the Strength of Friction Stir Spot Welds through Dynamic Welding Parameters
title_full Novel Technique for Enhancing the Strength of Friction Stir Spot Welds through Dynamic Welding Parameters
title_fullStr Novel Technique for Enhancing the Strength of Friction Stir Spot Welds through Dynamic Welding Parameters
title_full_unstemmed Novel Technique for Enhancing the Strength of Friction Stir Spot Welds through Dynamic Welding Parameters
title_short Novel Technique for Enhancing the Strength of Friction Stir Spot Welds through Dynamic Welding Parameters
title_sort novel technique for enhancing the strength of friction stir spot welds through dynamic welding parameters
topic friction stir spot welding
weld strength enhancement
adjusting welding parameters
dynamic welding parameters
static welding parameters
Al 1050
url https://www.mdpi.com/2075-4701/11/2/280
work_keys_str_mv AT ahmedbadwelan noveltechniqueforenhancingthestrengthoffrictionstirspotweldsthroughdynamicweldingparameters
AT alimalsamhan noveltechniqueforenhancingthestrengthoffrictionstirspotweldsthroughdynamicweldingparameters
AT saqibanwar noveltechniqueforenhancingthestrengthoffrictionstirspotweldsthroughdynamicweldingparameters
AT lotfihidri noveltechniqueforenhancingthestrengthoffrictionstirspotweldsthroughdynamicweldingparameters