Novel Approach to Grain Boundary Modification in Stainless and Duplex Steel L-PBF Components through In Situ Heat Treatment

Additive manufacturing (AM) has provided new possibilities for improving the grain boundary properties of metallic components. However, effectively modifying the microstructure, particularly the grain boundary properties, of laser powder bed fusion (L-PBF) components remains a challenge. Post-proces...

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Main Authors: Mohsen Taheri Andani, Veera Sundararaghavan, Amit Misra
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Crystals
Subjects:
Online Access:https://www.mdpi.com/2073-4352/13/9/1314
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author Mohsen Taheri Andani
Veera Sundararaghavan
Amit Misra
author_facet Mohsen Taheri Andani
Veera Sundararaghavan
Amit Misra
author_sort Mohsen Taheri Andani
collection DOAJ
description Additive manufacturing (AM) has provided new possibilities for improving the grain boundary properties of metallic components. However, effectively modifying the microstructure, particularly the grain boundary properties, of laser powder bed fusion (L-PBF) components remains a challenge. Post-processing methods have shown some success in adjusting grain boundary angles, but they have limitations when it comes to complex geometries and internal features. In this study, we propose an innovative in situ heat treatment to control the grain boundary properties of L-PBF components. A model is proposed to predict the thermal cycle at a single point, and it is validated through experiments on 2507 super duplex steel and 316L austenitic steel samples. The results demonstrate that, by applying controlled in situ heat treatment, the dynamic recovery processes can be influenced, and thereby the grain boundary properties of the manufactured parts can be controlled. This proposed method improves our understanding of the impact of in situ heat treatment on grain boundary properties and offers potential for designing and fabricating high-performance L-PBF components. The findings from this study lay the groundwork for the further exploration of grain boundary engineering in metallic components using L-PBF. By leveraging in situ heat treatment, future research can open up new avenues in additive manufacturing, facilitating the production of advanced and high-quality metallic components.
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spelling doaj.art-54845279be8a498385f103fd4a58b4792023-11-19T10:09:00ZengMDPI AGCrystals2073-43522023-08-01139131410.3390/cryst13091314Novel Approach to Grain Boundary Modification in Stainless and Duplex Steel L-PBF Components through In Situ Heat TreatmentMohsen Taheri Andani0Veera Sundararaghavan1Amit Misra2Department of Materials Science and Engineering, University of Michigan, Ann Arbor, MI 48109, USADepartment of Aerospace Engineering, University of Michigan, Ann Arbor, MI 48109, USADepartment of Materials Science and Engineering, University of Michigan, Ann Arbor, MI 48109, USAAdditive manufacturing (AM) has provided new possibilities for improving the grain boundary properties of metallic components. However, effectively modifying the microstructure, particularly the grain boundary properties, of laser powder bed fusion (L-PBF) components remains a challenge. Post-processing methods have shown some success in adjusting grain boundary angles, but they have limitations when it comes to complex geometries and internal features. In this study, we propose an innovative in situ heat treatment to control the grain boundary properties of L-PBF components. A model is proposed to predict the thermal cycle at a single point, and it is validated through experiments on 2507 super duplex steel and 316L austenitic steel samples. The results demonstrate that, by applying controlled in situ heat treatment, the dynamic recovery processes can be influenced, and thereby the grain boundary properties of the manufactured parts can be controlled. This proposed method improves our understanding of the impact of in situ heat treatment on grain boundary properties and offers potential for designing and fabricating high-performance L-PBF components. The findings from this study lay the groundwork for the further exploration of grain boundary engineering in metallic components using L-PBF. By leveraging in situ heat treatment, future research can open up new avenues in additive manufacturing, facilitating the production of advanced and high-quality metallic components.https://www.mdpi.com/2073-4352/13/9/1314grain boundary engineeringin situ heat treatmentdynamic recovery
spellingShingle Mohsen Taheri Andani
Veera Sundararaghavan
Amit Misra
Novel Approach to Grain Boundary Modification in Stainless and Duplex Steel L-PBF Components through In Situ Heat Treatment
Crystals
grain boundary engineering
in situ heat treatment
dynamic recovery
title Novel Approach to Grain Boundary Modification in Stainless and Duplex Steel L-PBF Components through In Situ Heat Treatment
title_full Novel Approach to Grain Boundary Modification in Stainless and Duplex Steel L-PBF Components through In Situ Heat Treatment
title_fullStr Novel Approach to Grain Boundary Modification in Stainless and Duplex Steel L-PBF Components through In Situ Heat Treatment
title_full_unstemmed Novel Approach to Grain Boundary Modification in Stainless and Duplex Steel L-PBF Components through In Situ Heat Treatment
title_short Novel Approach to Grain Boundary Modification in Stainless and Duplex Steel L-PBF Components through In Situ Heat Treatment
title_sort novel approach to grain boundary modification in stainless and duplex steel l pbf components through in situ heat treatment
topic grain boundary engineering
in situ heat treatment
dynamic recovery
url https://www.mdpi.com/2073-4352/13/9/1314
work_keys_str_mv AT mohsentaheriandani novelapproachtograinboundarymodificationinstainlessandduplexsteellpbfcomponentsthroughinsituheattreatment
AT veerasundararaghavan novelapproachtograinboundarymodificationinstainlessandduplexsteellpbfcomponentsthroughinsituheattreatment
AT amitmisra novelapproachtograinboundarymodificationinstainlessandduplexsteellpbfcomponentsthroughinsituheattreatment