A Contribution towards a More Sustainable Cement: Synergy of Mill Scales, Greek Wet Fly Ash, Conventional Raw Materials and Clinkering Temperature

Portland cement is the most common type of cement and one of the most important ingredients in concrete. Concrete, on the other hand, is the most used building material worldwide just behind the water with an increasing usage trend in infrastructure for the upcoming years. During the production proc...

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Main Authors: Maria D. Kamitsou, Dimitra G. Kanellopoulou, Angeliki Christogerou, George N. Angelopoulos
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/12/3/324
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author Maria D. Kamitsou
Dimitra G. Kanellopoulou
Angeliki Christogerou
George N. Angelopoulos
author_facet Maria D. Kamitsou
Dimitra G. Kanellopoulou
Angeliki Christogerou
George N. Angelopoulos
author_sort Maria D. Kamitsou
collection DOAJ
description Portland cement is the most common type of cement and one of the most important ingredients in concrete. Concrete, on the other hand, is the most used building material worldwide just behind the water with an increasing usage trend in infrastructure for the upcoming years. During the production process of cement, massive CO<sub>2</sub> emissions are released into the environment, while large amounts of raw materials and energy are consumed. In the present study, Portland type cement was prepared in laboratory-scale by Greek Wet Fly Ash and Mill Scales, as well as conventional raw materials such as limestone, shale and lava. The experiments were conducted at 1450 °C and 1340 °C. The fired compositions were characterized by XRD, Q–XRD, optical microscopy, SEM/EDS and the concrete specimens were tested for their compressive strength. The results indicated that formation of cement clinker at lower temperatures (1340 °C) is feasible with the combined use of natural raw materials and industrial byproducts following the standard production route of cement industries. Finally, the so-obtained cement presented compressive strength values comparable to the conventional ones fired at 1450 °C.
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spelling doaj.art-54c73095ac464ba5af81a57b272a9df22023-11-30T21:38:32ZengMDPI AGMinerals2075-163X2022-03-0112332410.3390/min12030324A Contribution towards a More Sustainable Cement: Synergy of Mill Scales, Greek Wet Fly Ash, Conventional Raw Materials and Clinkering TemperatureMaria D. Kamitsou0Dimitra G. Kanellopoulou1Angeliki Christogerou2George N. Angelopoulos3Department of Chemical Engineering, Caratheodory 1, University of Patras, 26504 Rio, GreeceDepartment of Chemical Engineering, Caratheodory 1, University of Patras, 26504 Rio, GreeceDepartment of Chemical Engineering, Caratheodory 1, University of Patras, 26504 Rio, GreeceDepartment of Chemical Engineering, Caratheodory 1, University of Patras, 26504 Rio, GreecePortland cement is the most common type of cement and one of the most important ingredients in concrete. Concrete, on the other hand, is the most used building material worldwide just behind the water with an increasing usage trend in infrastructure for the upcoming years. During the production process of cement, massive CO<sub>2</sub> emissions are released into the environment, while large amounts of raw materials and energy are consumed. In the present study, Portland type cement was prepared in laboratory-scale by Greek Wet Fly Ash and Mill Scales, as well as conventional raw materials such as limestone, shale and lava. The experiments were conducted at 1450 °C and 1340 °C. The fired compositions were characterized by XRD, Q–XRD, optical microscopy, SEM/EDS and the concrete specimens were tested for their compressive strength. The results indicated that formation of cement clinker at lower temperatures (1340 °C) is feasible with the combined use of natural raw materials and industrial byproducts following the standard production route of cement industries. Finally, the so-obtained cement presented compressive strength values comparable to the conventional ones fired at 1450 °C.https://www.mdpi.com/2075-163X/12/3/324cementGreek Wet Fly Ashiron lamination scalesbyproductsclinkering temperatureproperties
spellingShingle Maria D. Kamitsou
Dimitra G. Kanellopoulou
Angeliki Christogerou
George N. Angelopoulos
A Contribution towards a More Sustainable Cement: Synergy of Mill Scales, Greek Wet Fly Ash, Conventional Raw Materials and Clinkering Temperature
Minerals
cement
Greek Wet Fly Ash
iron lamination scales
byproducts
clinkering temperature
properties
title A Contribution towards a More Sustainable Cement: Synergy of Mill Scales, Greek Wet Fly Ash, Conventional Raw Materials and Clinkering Temperature
title_full A Contribution towards a More Sustainable Cement: Synergy of Mill Scales, Greek Wet Fly Ash, Conventional Raw Materials and Clinkering Temperature
title_fullStr A Contribution towards a More Sustainable Cement: Synergy of Mill Scales, Greek Wet Fly Ash, Conventional Raw Materials and Clinkering Temperature
title_full_unstemmed A Contribution towards a More Sustainable Cement: Synergy of Mill Scales, Greek Wet Fly Ash, Conventional Raw Materials and Clinkering Temperature
title_short A Contribution towards a More Sustainable Cement: Synergy of Mill Scales, Greek Wet Fly Ash, Conventional Raw Materials and Clinkering Temperature
title_sort contribution towards a more sustainable cement synergy of mill scales greek wet fly ash conventional raw materials and clinkering temperature
topic cement
Greek Wet Fly Ash
iron lamination scales
byproducts
clinkering temperature
properties
url https://www.mdpi.com/2075-163X/12/3/324
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