Interactions between a cavitation bubble and solidification front under the effects of ultrasound: Experiments and lattice Boltzmann modeling

The phenomena of melting and dendritic fragmentation are captured by using an in-situ device during the ultrasound-assisted solidification of a succinonitrile-acetone (SCN-ACE) alloy. The experimental results show that the dendrite arms detach from primary trunk due to the melting of the solid phase...

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Main Authors: Yu Chen, Qingyu Zhang, Xiaonan Wang, Zhengjun Yao
Format: Article
Language:English
Published: Elsevier 2022-12-01
Series:Ultrasonics Sonochemistry
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S1350417722003170
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author Yu Chen
Qingyu Zhang
Xiaonan Wang
Zhengjun Yao
author_facet Yu Chen
Qingyu Zhang
Xiaonan Wang
Zhengjun Yao
author_sort Yu Chen
collection DOAJ
description The phenomena of melting and dendritic fragmentation are captured by using an in-situ device during the ultrasound-assisted solidification of a succinonitrile-acetone (SCN-ACE) alloy. The experimental results show that the dendrite arms detach from primary trunk due to the melting of the solid phase, which is caused by a moving ultrasound cavitation bubble. To quantify the interactions between the ultrasound cavitation bubble and the solidification front, a coupled lattice Boltzmann (LB) model is developed for describing the fields of temperature, flow, and solid fraction, and their interactions. The multi-relaxation-time (MRT) scheme is applied in the LB model to calculate the liquid-gas flow field, while the Bhatnagar–Gross–Krook (BGK) equation is executed to simulate the evolution of temperature. The kinetics of solidification and melting are calculated according to the lever rule based on the SCN-ACE phase diagram. After the validation of the LB model by an analytical model, the morphologies of the cavitation bubble and solidification front are simulated. It is revealed that the solidification interface melts due to the increase of the temperature nearby the cavitation bubble in ultrasonic field. The simulated morphologies of the cavitation bubble and solidification front are compared well with the experimental micrograph. Quantitative investigations are carried out for analyzing the melting rate of the solidification front under different conditions. The simulated data obtained from LB modeling and theoretical predictions reasonably accord with the experimental results, demonstrating that the larger the ultrasonic intensity, the faster the melting rate. The present study not only reveals the evolution of the solidification front shape caused by the cavitation bubbles, which is invisible in the ultrasound-assisted solidification process of practical alloys, but also reproduces the complex interactions among the temperature field, acoustic streaming, and multi-phase flows.
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spelling doaj.art-54f40b0185d148a3a3f98912d673e7562022-12-22T03:49:11ZengElsevierUltrasonics Sonochemistry1350-41772022-12-0191106221Interactions between a cavitation bubble and solidification front under the effects of ultrasound: Experiments and lattice Boltzmann modelingYu Chen0Qingyu Zhang1Xiaonan Wang2Zhengjun Yao3School of Iron and Steel, Soochow University, Suzhou 215137, ChinaSchool of Iron and Steel, Soochow University, Suzhou 215137, China; Corresponding author.School of Iron and Steel, Soochow University, Suzhou 215137, ChinaCollege of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing 211100, China; Key Laboratory of Materials Preparation and Protection for Harsh Environment, Ministry of Industry and Information Technology, Nanjing 211106, ChinaThe phenomena of melting and dendritic fragmentation are captured by using an in-situ device during the ultrasound-assisted solidification of a succinonitrile-acetone (SCN-ACE) alloy. The experimental results show that the dendrite arms detach from primary trunk due to the melting of the solid phase, which is caused by a moving ultrasound cavitation bubble. To quantify the interactions between the ultrasound cavitation bubble and the solidification front, a coupled lattice Boltzmann (LB) model is developed for describing the fields of temperature, flow, and solid fraction, and their interactions. The multi-relaxation-time (MRT) scheme is applied in the LB model to calculate the liquid-gas flow field, while the Bhatnagar–Gross–Krook (BGK) equation is executed to simulate the evolution of temperature. The kinetics of solidification and melting are calculated according to the lever rule based on the SCN-ACE phase diagram. After the validation of the LB model by an analytical model, the morphologies of the cavitation bubble and solidification front are simulated. It is revealed that the solidification interface melts due to the increase of the temperature nearby the cavitation bubble in ultrasonic field. The simulated morphologies of the cavitation bubble and solidification front are compared well with the experimental micrograph. Quantitative investigations are carried out for analyzing the melting rate of the solidification front under different conditions. The simulated data obtained from LB modeling and theoretical predictions reasonably accord with the experimental results, demonstrating that the larger the ultrasonic intensity, the faster the melting rate. The present study not only reveals the evolution of the solidification front shape caused by the cavitation bubbles, which is invisible in the ultrasound-assisted solidification process of practical alloys, but also reproduces the complex interactions among the temperature field, acoustic streaming, and multi-phase flows.http://www.sciencedirect.com/science/article/pii/S1350417722003170MeltingSolidification microstructureLattice Boltzmann modelingUltrasound cavitation bubbleIn-situ observation
spellingShingle Yu Chen
Qingyu Zhang
Xiaonan Wang
Zhengjun Yao
Interactions between a cavitation bubble and solidification front under the effects of ultrasound: Experiments and lattice Boltzmann modeling
Ultrasonics Sonochemistry
Melting
Solidification microstructure
Lattice Boltzmann modeling
Ultrasound cavitation bubble
In-situ observation
title Interactions between a cavitation bubble and solidification front under the effects of ultrasound: Experiments and lattice Boltzmann modeling
title_full Interactions between a cavitation bubble and solidification front under the effects of ultrasound: Experiments and lattice Boltzmann modeling
title_fullStr Interactions between a cavitation bubble and solidification front under the effects of ultrasound: Experiments and lattice Boltzmann modeling
title_full_unstemmed Interactions between a cavitation bubble and solidification front under the effects of ultrasound: Experiments and lattice Boltzmann modeling
title_short Interactions between a cavitation bubble and solidification front under the effects of ultrasound: Experiments and lattice Boltzmann modeling
title_sort interactions between a cavitation bubble and solidification front under the effects of ultrasound experiments and lattice boltzmann modeling
topic Melting
Solidification microstructure
Lattice Boltzmann modeling
Ultrasound cavitation bubble
In-situ observation
url http://www.sciencedirect.com/science/article/pii/S1350417722003170
work_keys_str_mv AT yuchen interactionsbetweenacavitationbubbleandsolidificationfrontundertheeffectsofultrasoundexperimentsandlatticeboltzmannmodeling
AT qingyuzhang interactionsbetweenacavitationbubbleandsolidificationfrontundertheeffectsofultrasoundexperimentsandlatticeboltzmannmodeling
AT xiaonanwang interactionsbetweenacavitationbubbleandsolidificationfrontundertheeffectsofultrasoundexperimentsandlatticeboltzmannmodeling
AT zhengjunyao interactionsbetweenacavitationbubbleandsolidificationfrontundertheeffectsofultrasoundexperimentsandlatticeboltzmannmodeling