Unraveling Particle Formation: From Single Droplet Drying to Spray Drying and Electrospraying

Spray drying and electrospraying are well-established drying processes that already have proven their value in the pharmaceutical field. However, there is currently still a lack of knowledge on the fundamentals of the particle formation process, thereby hampering fast and cost-effective particle eng...

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Main Authors: Eline Boel, Robin Koekoekx, Sien Dedroog, Iurii Babkin, Maria Rosaria Vetrano, Christian Clasen, Guy Van den Mooter
Format: Article
Language:English
Published: MDPI AG 2020-07-01
Series:Pharmaceutics
Subjects:
Online Access:https://www.mdpi.com/1999-4923/12/7/625
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author Eline Boel
Robin Koekoekx
Sien Dedroog
Iurii Babkin
Maria Rosaria Vetrano
Christian Clasen
Guy Van den Mooter
author_facet Eline Boel
Robin Koekoekx
Sien Dedroog
Iurii Babkin
Maria Rosaria Vetrano
Christian Clasen
Guy Van den Mooter
author_sort Eline Boel
collection DOAJ
description Spray drying and electrospraying are well-established drying processes that already have proven their value in the pharmaceutical field. However, there is currently still a lack of knowledge on the fundamentals of the particle formation process, thereby hampering fast and cost-effective particle engineering. To get a better understanding of how functional particles are formed with respect to process and formulation parameters, it is indispensable to offer a comprehensive overview of critical aspects of the droplet drying and particle formation process. This review therefore closely relates single droplet drying to pharmaceutical applications. Although excellent reviews exist of the different aspects, there is, to the best of our knowledge, no single review that describes all steps that one should consider when trying to engineer a certain type of particle morphology. The findings presented in this article have strengthened the predictive value of single droplet drying for pharmaceutical drying applications like spray drying and electrospraying. Continuous follow-up of the particle formation process in single droplet drying experiments hence allows optimization of manufacturing processes and particle engineering approaches and acceleration of process development.
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spelling doaj.art-5506b09f75e140b1b7bf00694c20a7c62023-11-20T05:50:28ZengMDPI AGPharmaceutics1999-49232020-07-0112762510.3390/pharmaceutics12070625Unraveling Particle Formation: From Single Droplet Drying to Spray Drying and ElectrosprayingEline Boel0Robin Koekoekx1Sien Dedroog2Iurii Babkin3Maria Rosaria Vetrano4Christian Clasen5Guy Van den Mooter6Department of Pharmaceutical and Pharmacological Sciences, Drug Delivery and Disposition, KU Leuven, 3000 Leuven, BelgiumDepartment of Chemical Engineering, Soft Matter, Rheology and Technology, KU Leuven, 3001 Leuven, BelgiumDepartment of Pharmaceutical and Pharmacological Sciences, Drug Delivery and Disposition, KU Leuven, 3000 Leuven, BelgiumDepartment of Chemical Engineering, Soft Matter, Rheology and Technology, KU Leuven, 3001 Leuven, BelgiumDepartment of Mechanical Engineering, Applied Mechanics and Energy Conversion, KU Leuven, 3001 Leuven, BelgiumDepartment of Chemical Engineering, Soft Matter, Rheology and Technology, KU Leuven, 3001 Leuven, BelgiumDepartment of Pharmaceutical and Pharmacological Sciences, Drug Delivery and Disposition, KU Leuven, 3000 Leuven, BelgiumSpray drying and electrospraying are well-established drying processes that already have proven their value in the pharmaceutical field. However, there is currently still a lack of knowledge on the fundamentals of the particle formation process, thereby hampering fast and cost-effective particle engineering. To get a better understanding of how functional particles are formed with respect to process and formulation parameters, it is indispensable to offer a comprehensive overview of critical aspects of the droplet drying and particle formation process. This review therefore closely relates single droplet drying to pharmaceutical applications. Although excellent reviews exist of the different aspects, there is, to the best of our knowledge, no single review that describes all steps that one should consider when trying to engineer a certain type of particle morphology. The findings presented in this article have strengthened the predictive value of single droplet drying for pharmaceutical drying applications like spray drying and electrospraying. Continuous follow-up of the particle formation process in single droplet drying experiments hence allows optimization of manufacturing processes and particle engineering approaches and acceleration of process development.https://www.mdpi.com/1999-4923/12/7/625single droplet dryingspray dryingelectrospraying
spellingShingle Eline Boel
Robin Koekoekx
Sien Dedroog
Iurii Babkin
Maria Rosaria Vetrano
Christian Clasen
Guy Van den Mooter
Unraveling Particle Formation: From Single Droplet Drying to Spray Drying and Electrospraying
Pharmaceutics
single droplet drying
spray drying
electrospraying
title Unraveling Particle Formation: From Single Droplet Drying to Spray Drying and Electrospraying
title_full Unraveling Particle Formation: From Single Droplet Drying to Spray Drying and Electrospraying
title_fullStr Unraveling Particle Formation: From Single Droplet Drying to Spray Drying and Electrospraying
title_full_unstemmed Unraveling Particle Formation: From Single Droplet Drying to Spray Drying and Electrospraying
title_short Unraveling Particle Formation: From Single Droplet Drying to Spray Drying and Electrospraying
title_sort unraveling particle formation from single droplet drying to spray drying and electrospraying
topic single droplet drying
spray drying
electrospraying
url https://www.mdpi.com/1999-4923/12/7/625
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