Evolution of Microstructures, Texture and Mechanical Properties of Al-Mg-Si-Cu Alloy under Different Welding Speeds during Friction Stir Welding

The effects of different welding speeds on the microstructures and mechanical properties of Al-0.75Mg-0.75Si-0.8Cu alloys were investigated using optical metallographic microscopy (OM), X-ray diffraction (XRD) analysis, an ETM105D electronic universal testing machine and field emission electron micr...

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Main Authors: Zhang Luo, Youping Sun, Wangzhen Li, Jiangmei He, Guojian Luo, Huashen Liu
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/13/6/1120
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author Zhang Luo
Youping Sun
Wangzhen Li
Jiangmei He
Guojian Luo
Huashen Liu
author_facet Zhang Luo
Youping Sun
Wangzhen Li
Jiangmei He
Guojian Luo
Huashen Liu
author_sort Zhang Luo
collection DOAJ
description The effects of different welding speeds on the microstructures and mechanical properties of Al-0.75Mg-0.75Si-0.8Cu alloys were investigated using optical metallographic microscopy (OM), X-ray diffraction (XRD) analysis, an ETM105D electronic universal testing machine and field emission electron microscopy (SEM). The results reveal that during the friction stir welding process, the welded joint forms the base material (BM), heat-affected zone (HAZ), thermomechanically affected zone (TMAZ) and nugget zone (NZ), under the action of shear force and friction heat. The textures present in the BM are mainly C ({001}<100>) recrystallised cubic texture and P({110}<112>) recrystallised texture, Goss (G) texture, brass (B) texture and {112}<110> rotating copper texture. The organisation of the NZ undergoes dynamic recrystallisation, forming fine isometric crystals with large angular grain boundaries, accounting for more than 75% of the total. The geometrically necessary dislocations (GNDs) in the NZ grow as the welding speed rises. Moreover, {111}<1<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mover accent="true"><mrow><mn>1</mn></mrow><mo>−</mo></mover></mrow></semantics></math></inline-formula>0> and {111}<<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mover accent="true"><mrow><mn>1</mn></mrow><mo>−</mo></mover><mn>10</mn></mrow></semantics></math></inline-formula>> shearing textures, {001}<110> recrystallisation textures and fibre textures are mainly present in NZs. The average grain size in the NZ was the smallest, and the mechanical properties were the best at a welding speed of 125 mm/min. The grain size and the tensile strength and elongation of the NZ were 2.945 µm, 200.7 MPa and 12.7% for the joint at a welding speed of 125 mm/min, respectively.
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spelling doaj.art-554fd496c15841da94adc648777392c12023-11-18T11:37:04ZengMDPI AGMetals2075-47012023-06-01136112010.3390/met13061120Evolution of Microstructures, Texture and Mechanical Properties of Al-Mg-Si-Cu Alloy under Different Welding Speeds during Friction Stir WeldingZhang Luo0Youping Sun1Wangzhen Li2Jiangmei He3Guojian Luo4Huashen Liu5School of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, ChinaSchool of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, ChinaSchool of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, ChinaSchool of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, ChinaSchool of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, ChinaSchool of Mechanical and Automotive Engineering, Guangxi University of Science and Technology, Liuzhou 545006, ChinaThe effects of different welding speeds on the microstructures and mechanical properties of Al-0.75Mg-0.75Si-0.8Cu alloys were investigated using optical metallographic microscopy (OM), X-ray diffraction (XRD) analysis, an ETM105D electronic universal testing machine and field emission electron microscopy (SEM). The results reveal that during the friction stir welding process, the welded joint forms the base material (BM), heat-affected zone (HAZ), thermomechanically affected zone (TMAZ) and nugget zone (NZ), under the action of shear force and friction heat. The textures present in the BM are mainly C ({001}<100>) recrystallised cubic texture and P({110}<112>) recrystallised texture, Goss (G) texture, brass (B) texture and {112}<110> rotating copper texture. The organisation of the NZ undergoes dynamic recrystallisation, forming fine isometric crystals with large angular grain boundaries, accounting for more than 75% of the total. The geometrically necessary dislocations (GNDs) in the NZ grow as the welding speed rises. Moreover, {111}<1<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mover accent="true"><mrow><mn>1</mn></mrow><mo>−</mo></mover></mrow></semantics></math></inline-formula>0> and {111}<<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mover accent="true"><mrow><mn>1</mn></mrow><mo>−</mo></mover><mn>10</mn></mrow></semantics></math></inline-formula>> shearing textures, {001}<110> recrystallisation textures and fibre textures are mainly present in NZs. The average grain size in the NZ was the smallest, and the mechanical properties were the best at a welding speed of 125 mm/min. The grain size and the tensile strength and elongation of the NZ were 2.945 µm, 200.7 MPa and 12.7% for the joint at a welding speed of 125 mm/min, respectively.https://www.mdpi.com/2075-4701/13/6/1120aluminium alloyEBSDGNDtexturemechanical properties
spellingShingle Zhang Luo
Youping Sun
Wangzhen Li
Jiangmei He
Guojian Luo
Huashen Liu
Evolution of Microstructures, Texture and Mechanical Properties of Al-Mg-Si-Cu Alloy under Different Welding Speeds during Friction Stir Welding
Metals
aluminium alloy
EBSD
GND
texture
mechanical properties
title Evolution of Microstructures, Texture and Mechanical Properties of Al-Mg-Si-Cu Alloy under Different Welding Speeds during Friction Stir Welding
title_full Evolution of Microstructures, Texture and Mechanical Properties of Al-Mg-Si-Cu Alloy under Different Welding Speeds during Friction Stir Welding
title_fullStr Evolution of Microstructures, Texture and Mechanical Properties of Al-Mg-Si-Cu Alloy under Different Welding Speeds during Friction Stir Welding
title_full_unstemmed Evolution of Microstructures, Texture and Mechanical Properties of Al-Mg-Si-Cu Alloy under Different Welding Speeds during Friction Stir Welding
title_short Evolution of Microstructures, Texture and Mechanical Properties of Al-Mg-Si-Cu Alloy under Different Welding Speeds during Friction Stir Welding
title_sort evolution of microstructures texture and mechanical properties of al mg si cu alloy under different welding speeds during friction stir welding
topic aluminium alloy
EBSD
GND
texture
mechanical properties
url https://www.mdpi.com/2075-4701/13/6/1120
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