Research on a Precision Calibration Model of a Flexible Strain Sensor Based on a Variable Section Cantilever Beam

The flexible strain sensor’s measuring range is usually over 5000 με, while the conventional variable section cantilever calibration model has a measuring range within 1000 με. In order to satisfy the calibration requirements of flexible strain sensors, a new measurement model was proposed to solve...

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Main Authors: Qi Wang, Jianjun Cui, Yanhong Tang, Liang Pang, Kai Chen, Baowu Zhang
Format: Article
Language:English
Published: MDPI AG 2023-05-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/23/10/4778
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author Qi Wang
Jianjun Cui
Yanhong Tang
Liang Pang
Kai Chen
Baowu Zhang
author_facet Qi Wang
Jianjun Cui
Yanhong Tang
Liang Pang
Kai Chen
Baowu Zhang
author_sort Qi Wang
collection DOAJ
description The flexible strain sensor’s measuring range is usually over 5000 με, while the conventional variable section cantilever calibration model has a measuring range within 1000 με. In order to satisfy the calibration requirements of flexible strain sensors, a new measurement model was proposed to solve the inaccurate calculation problem of the theoretical strain value when the linear model of a variable section cantilever beam was applied to a large range. The nonlinear relationship between deflection and strain was established. The finite element analysis of a variable section cantilever beam with ANSYS shows that the linear model’s relative deviation is as high as 6% at 5000 με, while the relative deviation of the nonlinear model is only 0.2%. The relative expansion uncertainty of the flexible resistance strain sensor is 0.365% (k = 2). Simulation and experimental results show that this method solves the imprecision of the theoretical model effectively and realizes the accurate calibration of a large range of strain sensors. The research results enrich the measurement models and calibration models for flexible strain sensors and contribute to the development of strain metering.
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spelling doaj.art-5582af915a6f4a0f803e7d1fc33929032023-11-18T03:12:27ZengMDPI AGSensors1424-82202023-05-012310477810.3390/s23104778Research on a Precision Calibration Model of a Flexible Strain Sensor Based on a Variable Section Cantilever BeamQi Wang0Jianjun Cui1Yanhong Tang2Liang Pang3Kai Chen4Baowu Zhang5School of Information Science and Engineering, Zhejiang Sci-Tech University, Hangzhou 310018, ChinaNational Institute of Metrology, Beijing 100029, ChinaMetrology and Testing Institute of Tibet Autonomous Region, Lhasa 850000, ChinaMetrology and Testing Institute of Tibet Autonomous Region, Lhasa 850000, ChinaNational Institute of Metrology, Beijing 100029, ChinaCollege of Metrology and Measurement Engineering, China Jiliang University, Hangzhou 310018, ChinaThe flexible strain sensor’s measuring range is usually over 5000 με, while the conventional variable section cantilever calibration model has a measuring range within 1000 με. In order to satisfy the calibration requirements of flexible strain sensors, a new measurement model was proposed to solve the inaccurate calculation problem of the theoretical strain value when the linear model of a variable section cantilever beam was applied to a large range. The nonlinear relationship between deflection and strain was established. The finite element analysis of a variable section cantilever beam with ANSYS shows that the linear model’s relative deviation is as high as 6% at 5000 με, while the relative deviation of the nonlinear model is only 0.2%. The relative expansion uncertainty of the flexible resistance strain sensor is 0.365% (k = 2). Simulation and experimental results show that this method solves the imprecision of the theoretical model effectively and realizes the accurate calibration of a large range of strain sensors. The research results enrich the measurement models and calibration models for flexible strain sensors and contribute to the development of strain metering.https://www.mdpi.com/1424-8220/23/10/4778flexible sensorvariable section cantilever beamlarge deflectionstraincalibration model
spellingShingle Qi Wang
Jianjun Cui
Yanhong Tang
Liang Pang
Kai Chen
Baowu Zhang
Research on a Precision Calibration Model of a Flexible Strain Sensor Based on a Variable Section Cantilever Beam
Sensors
flexible sensor
variable section cantilever beam
large deflection
strain
calibration model
title Research on a Precision Calibration Model of a Flexible Strain Sensor Based on a Variable Section Cantilever Beam
title_full Research on a Precision Calibration Model of a Flexible Strain Sensor Based on a Variable Section Cantilever Beam
title_fullStr Research on a Precision Calibration Model of a Flexible Strain Sensor Based on a Variable Section Cantilever Beam
title_full_unstemmed Research on a Precision Calibration Model of a Flexible Strain Sensor Based on a Variable Section Cantilever Beam
title_short Research on a Precision Calibration Model of a Flexible Strain Sensor Based on a Variable Section Cantilever Beam
title_sort research on a precision calibration model of a flexible strain sensor based on a variable section cantilever beam
topic flexible sensor
variable section cantilever beam
large deflection
strain
calibration model
url https://www.mdpi.com/1424-8220/23/10/4778
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