Researching and Predicting the Flow Distribution of Herschel-Bulkley Fluids in Compact Parallel Channels

There is growing interest in multi-nozzle array printing, as it has the potential to increase productivity and produce more intricate products. However, a key challenge is ensuring consistent flow across each outlet. In the heat exchangers, achieving uniform distribution of flow in parallel channels...

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Main Authors: Zedong Wang, Shixiong Wu, Yaping Liu, Jinyu Zhang, Yuanfen Chen, Zhipeng Qin, Jian Su, Cuimin Sun, Hui You
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/5/2802
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author Zedong Wang
Shixiong Wu
Yaping Liu
Jinyu Zhang
Yuanfen Chen
Zhipeng Qin
Jian Su
Cuimin Sun
Hui You
author_facet Zedong Wang
Shixiong Wu
Yaping Liu
Jinyu Zhang
Yuanfen Chen
Zhipeng Qin
Jian Su
Cuimin Sun
Hui You
author_sort Zedong Wang
collection DOAJ
description There is growing interest in multi-nozzle array printing, as it has the potential to increase productivity and produce more intricate products. However, a key challenge is ensuring consistent flow across each outlet. In the heat exchangers, achieving uniform distribution of flow in parallel channels is a classic goal. To address this issue in multi-nozzle array direct printing technology, high-viscosity slurry fluids can be utilized in place of water, and the structure of compact parallel channels can be employed. This study experimentally and numerically investigated the flow distribution law of Herschel-Bulkley fluids (high-viscosity slurry fluids) entering each manifold of the compact parallel channels, which contained a single circular inlet and multiple outlets. The research identified two types of factors that impact the non-uniformity flow coefficient (<i>Φ</i>), which reflects the uniformity of flow distribution in each channel of the structure: entrance and exit conditions (<i>V</i>, <i>P</i><sub>1</sub>, <i>P</i><sub>2</sub>) that have a negligible effect on <i>Φ</i>, and structural dimensions (<i>D</i>, <i>S</i>, <i>L</i>, <i>N</i>, <i>A</i>, <i>d</i>) that are the primary influence factors. By analyzing the experimental results, a prediction model was derived that could accurately calculate <i>Φ</i> (error < 0.05) based on three structural dimensions: <i>A</i>, <i>S</i>, and <i>L</i>. Through proper design of these structural dimensions, a consistent flow rate of each channel of the parallel channels can be ensured.
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spelling doaj.art-5590674146c246a2bc4eacb2367921512023-11-17T07:15:14ZengMDPI AGApplied Sciences2076-34172023-02-01135280210.3390/app13052802Researching and Predicting the Flow Distribution of Herschel-Bulkley Fluids in Compact Parallel ChannelsZedong Wang0Shixiong Wu1Yaping Liu2Jinyu Zhang3Yuanfen Chen4Zhipeng Qin5Jian Su6Cuimin Sun7Hui You8School of Mechanical Engineering, Guangxi University, Nanning 530004, ChinaSchool of Mechanical Engineering, Guangxi University, Nanning 530004, ChinaSchool of Mechanical Engineering, Guangxi University, Nanning 530004, ChinaSchool of Mechanical Engineering, Guangxi University, Nanning 530004, ChinaSchool of Mechanical Engineering, Guangxi University, Nanning 530004, ChinaSchool of Mechanical Engineering, Guangxi University, Nanning 530004, ChinaGuangxi Bossco Environmental Protection Technology Co., Ltd., China, Nanning 530007, ChinaSchool of Computer, Electronics and Information, Guangxi University, Nanning 530004, ChinaSchool of Mechanical Engineering, Guangxi University, Nanning 530004, ChinaThere is growing interest in multi-nozzle array printing, as it has the potential to increase productivity and produce more intricate products. However, a key challenge is ensuring consistent flow across each outlet. In the heat exchangers, achieving uniform distribution of flow in parallel channels is a classic goal. To address this issue in multi-nozzle array direct printing technology, high-viscosity slurry fluids can be utilized in place of water, and the structure of compact parallel channels can be employed. This study experimentally and numerically investigated the flow distribution law of Herschel-Bulkley fluids (high-viscosity slurry fluids) entering each manifold of the compact parallel channels, which contained a single circular inlet and multiple outlets. The research identified two types of factors that impact the non-uniformity flow coefficient (<i>Φ</i>), which reflects the uniformity of flow distribution in each channel of the structure: entrance and exit conditions (<i>V</i>, <i>P</i><sub>1</sub>, <i>P</i><sub>2</sub>) that have a negligible effect on <i>Φ</i>, and structural dimensions (<i>D</i>, <i>S</i>, <i>L</i>, <i>N</i>, <i>A</i>, <i>d</i>) that are the primary influence factors. By analyzing the experimental results, a prediction model was derived that could accurately calculate <i>Φ</i> (error < 0.05) based on three structural dimensions: <i>A</i>, <i>S</i>, and <i>L</i>. Through proper design of these structural dimensions, a consistent flow rate of each channel of the parallel channels can be ensured.https://www.mdpi.com/2076-3417/13/5/2802Herschel-Bulkley fluidsparallel channelflow distributionstructural dimensionsprediction model
spellingShingle Zedong Wang
Shixiong Wu
Yaping Liu
Jinyu Zhang
Yuanfen Chen
Zhipeng Qin
Jian Su
Cuimin Sun
Hui You
Researching and Predicting the Flow Distribution of Herschel-Bulkley Fluids in Compact Parallel Channels
Applied Sciences
Herschel-Bulkley fluids
parallel channel
flow distribution
structural dimensions
prediction model
title Researching and Predicting the Flow Distribution of Herschel-Bulkley Fluids in Compact Parallel Channels
title_full Researching and Predicting the Flow Distribution of Herschel-Bulkley Fluids in Compact Parallel Channels
title_fullStr Researching and Predicting the Flow Distribution of Herschel-Bulkley Fluids in Compact Parallel Channels
title_full_unstemmed Researching and Predicting the Flow Distribution of Herschel-Bulkley Fluids in Compact Parallel Channels
title_short Researching and Predicting the Flow Distribution of Herschel-Bulkley Fluids in Compact Parallel Channels
title_sort researching and predicting the flow distribution of herschel bulkley fluids in compact parallel channels
topic Herschel-Bulkley fluids
parallel channel
flow distribution
structural dimensions
prediction model
url https://www.mdpi.com/2076-3417/13/5/2802
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