Ultrasensitive and ultrastretchable metal crack strain sensor based on helical polydimethylsiloxane

The majority of crack sensors do not offer simultaneously both a significant stretchability and an ultrahigh sensitivity. In this study, we present a straightforward and cost-effective approach to fabricate metal crack sensors that exhibit exceptional performance in terms of ultrahigh sensitivity an...

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Main Authors: Shangbi Chen, Dewen Liu, Weiwei Chen, Huajiang Chen, Jiawei Li, Jinfang Wang
Format: Article
Language:English
Published: Beilstein-Institut 2024-03-01
Series:Beilstein Journal of Nanotechnology
Subjects:
Online Access:https://doi.org/10.3762/bjnano.15.25
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author Shangbi Chen
Dewen Liu
Weiwei Chen
Huajiang Chen
Jiawei Li
Jinfang Wang
author_facet Shangbi Chen
Dewen Liu
Weiwei Chen
Huajiang Chen
Jiawei Li
Jinfang Wang
author_sort Shangbi Chen
collection DOAJ
description The majority of crack sensors do not offer simultaneously both a significant stretchability and an ultrahigh sensitivity. In this study, we present a straightforward and cost-effective approach to fabricate metal crack sensors that exhibit exceptional performance in terms of ultrahigh sensitivity and ultrahigh stretchability. This is achieved by incorporating a helical structure into the substrate through a modeling process and, subsequently, depositing a thin film of gold onto the polydimethylsiloxane substrate via sputter deposition. The metal thin film is then pre-stretched to generate microcracks. The sensor demonstrates a remarkable stretchability of 300%, an exceptional sensitivity with a maximum gauge factor reaching 107, a rapid response time of 158 ms, minimal hysteresis, and outstanding durability. These impressive attributes are attributed to the deliberate design of geometric structures and careful selection of connection types for the sensing materials, thereby presenting a novel approach to fabricating stretchable and highly sensitive crack-strain sensors. This work offers a universal platform for constructing strain sensors with both high sensitivity and stretchability, showing a far-reaching significance and influence for developing next-generation practically applicable soft electronics.
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spelling doaj.art-5658caa30bbe4bbe9918b8d09ac95e752024-03-05T08:45:38ZengBeilstein-InstitutBeilstein Journal of Nanotechnology2190-42862024-03-0115127027810.3762/bjnano.15.252190-4286-15-25Ultrasensitive and ultrastretchable metal crack strain sensor based on helical polydimethylsiloxaneShangbi Chen0Dewen Liu1Weiwei Chen2Huajiang Chen3Jiawei Li4Jinfang Wang5Shanghai Xin Yue Lian Hui Electronic Technology Co. Ltd, Shanghai, P.R. ChinaShanghai Xin Yue Lian Hui Electronic Technology Co. Ltd, Shanghai, P.R. ChinaDepartment of Nursing, Shanghai General Hospital, Shanghai Jiao Tong University School of Nursing, Shanghai, P.R. China Shanghai Xin Yue Lian Hui Electronic Technology Co. Ltd, Shanghai, P.R. ChinaInertial Technology Division, Shanghai Aerospace Control Technology Institute, Shanghai, P.R. ChinaInertial Technology Division, Shanghai Aerospace Control Technology Institute, Shanghai, P.R. ChinaThe majority of crack sensors do not offer simultaneously both a significant stretchability and an ultrahigh sensitivity. In this study, we present a straightforward and cost-effective approach to fabricate metal crack sensors that exhibit exceptional performance in terms of ultrahigh sensitivity and ultrahigh stretchability. This is achieved by incorporating a helical structure into the substrate through a modeling process and, subsequently, depositing a thin film of gold onto the polydimethylsiloxane substrate via sputter deposition. The metal thin film is then pre-stretched to generate microcracks. The sensor demonstrates a remarkable stretchability of 300%, an exceptional sensitivity with a maximum gauge factor reaching 107, a rapid response time of 158 ms, minimal hysteresis, and outstanding durability. These impressive attributes are attributed to the deliberate design of geometric structures and careful selection of connection types for the sensing materials, thereby presenting a novel approach to fabricating stretchable and highly sensitive crack-strain sensors. This work offers a universal platform for constructing strain sensors with both high sensitivity and stretchability, showing a far-reaching significance and influence for developing next-generation practically applicable soft electronics.https://doi.org/10.3762/bjnano.15.25crack sensorshelical structurepolydimethylsiloxane (pdms)ultrahigh sensitivityultrahigh stretchability
spellingShingle Shangbi Chen
Dewen Liu
Weiwei Chen
Huajiang Chen
Jiawei Li
Jinfang Wang
Ultrasensitive and ultrastretchable metal crack strain sensor based on helical polydimethylsiloxane
Beilstein Journal of Nanotechnology
crack sensors
helical structure
polydimethylsiloxane (pdms)
ultrahigh sensitivity
ultrahigh stretchability
title Ultrasensitive and ultrastretchable metal crack strain sensor based on helical polydimethylsiloxane
title_full Ultrasensitive and ultrastretchable metal crack strain sensor based on helical polydimethylsiloxane
title_fullStr Ultrasensitive and ultrastretchable metal crack strain sensor based on helical polydimethylsiloxane
title_full_unstemmed Ultrasensitive and ultrastretchable metal crack strain sensor based on helical polydimethylsiloxane
title_short Ultrasensitive and ultrastretchable metal crack strain sensor based on helical polydimethylsiloxane
title_sort ultrasensitive and ultrastretchable metal crack strain sensor based on helical polydimethylsiloxane
topic crack sensors
helical structure
polydimethylsiloxane (pdms)
ultrahigh sensitivity
ultrahigh stretchability
url https://doi.org/10.3762/bjnano.15.25
work_keys_str_mv AT shangbichen ultrasensitiveandultrastretchablemetalcrackstrainsensorbasedonhelicalpolydimethylsiloxane
AT dewenliu ultrasensitiveandultrastretchablemetalcrackstrainsensorbasedonhelicalpolydimethylsiloxane
AT weiweichen ultrasensitiveandultrastretchablemetalcrackstrainsensorbasedonhelicalpolydimethylsiloxane
AT huajiangchen ultrasensitiveandultrastretchablemetalcrackstrainsensorbasedonhelicalpolydimethylsiloxane
AT jiaweili ultrasensitiveandultrastretchablemetalcrackstrainsensorbasedonhelicalpolydimethylsiloxane
AT jinfangwang ultrasensitiveandultrastretchablemetalcrackstrainsensorbasedonhelicalpolydimethylsiloxane