Application of low transformation-temperature filler to reduce the residual stresses in welded component

Tensile residual stress is a major issue in integrity of the welded structures. Undesirable tensile residual stress in welding may reduce fracture toughness and fatigue life of welded structures. The low transformation-temperature (LTT) fillers, due to introducing compressive residual stresses cause...

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Main Authors: K. Azizpour, H. Moshayedi, I. Sattari-far
Format: Article
Language:English
Published: Universiti Malaysia Pahang Publishing 2019-03-01
Series:Journal of Mechanical Engineering and Sciences
Subjects:
Online Access:https://journal.ump.edu.my/jmes/article/view/1835
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author K. Azizpour
H. Moshayedi
I. Sattari-far
author_facet K. Azizpour
H. Moshayedi
I. Sattari-far
author_sort K. Azizpour
collection DOAJ
description Tensile residual stress is a major issue in integrity of the welded structures. Undesirable tensile residual stress in welding may reduce fracture toughness and fatigue life of welded structures. The low transformation-temperature (LTT) fillers, due to introducing compressive residual stresses caused by prior martensitic transformation, can reduce tensile residual stresses in the weld zone. The effects of using LTT fillers on welding residual stresses of high strength steel sheets are studied and compared with conventional fillers. 3D finite element simulations including coupled thermal-metallurgical-mechanical analyses are developed using SYSWELD software to predict the welding residual stresses. For validation of the finite element model, the residual stresses are measured through hole drilling strain gage method. The results indicate that using the LTT fillers cause a decrease of the longitudinal tensile residual stresses of the weld metal from 554 MPa to 216 MPa in comparison with conventional fillers. The transverse residual stresses of the weld line are changed from tensile 156 MPa to compressive 289 MPa with using LTT fillers instead of conventional fillers.
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spelling doaj.art-56746f5b021b4935b3442efeac8df3ee2023-09-03T13:56:53ZengUniversiti Malaysia Pahang PublishingJournal of Mechanical Engineering and Sciences2289-46592231-83802019-03-011314536455710.15282/jmes.13.1.2019.14.0384Application of low transformation-temperature filler to reduce the residual stresses in welded componentK. Azizpour0H. Moshayedi1I. Sattari-far2Mechanical Engineering Department, Amirkabir University of Technology, Tehran, IranYoung Researchers and Elite Club, Buinzahra Branch, Islamic Azad University, Buinzahra, IranMechanical Engineering Department, Amirkabir University of Technology, Tehran, IranTensile residual stress is a major issue in integrity of the welded structures. Undesirable tensile residual stress in welding may reduce fracture toughness and fatigue life of welded structures. The low transformation-temperature (LTT) fillers, due to introducing compressive residual stresses caused by prior martensitic transformation, can reduce tensile residual stresses in the weld zone. The effects of using LTT fillers on welding residual stresses of high strength steel sheets are studied and compared with conventional fillers. 3D finite element simulations including coupled thermal-metallurgical-mechanical analyses are developed using SYSWELD software to predict the welding residual stresses. For validation of the finite element model, the residual stresses are measured through hole drilling strain gage method. The results indicate that using the LTT fillers cause a decrease of the longitudinal tensile residual stresses of the weld metal from 554 MPa to 216 MPa in comparison with conventional fillers. The transverse residual stresses of the weld line are changed from tensile 156 MPa to compressive 289 MPa with using LTT fillers instead of conventional fillers.https://journal.ump.edu.my/jmes/article/view/1835welding residual stresslow transformation-temperature fillerfinite element simulationcoupled thermal-metallurgical-mechanical analysesphase transformation
spellingShingle K. Azizpour
H. Moshayedi
I. Sattari-far
Application of low transformation-temperature filler to reduce the residual stresses in welded component
Journal of Mechanical Engineering and Sciences
welding residual stress
low transformation-temperature filler
finite element simulation
coupled thermal-metallurgical-mechanical analyses
phase transformation
title Application of low transformation-temperature filler to reduce the residual stresses in welded component
title_full Application of low transformation-temperature filler to reduce the residual stresses in welded component
title_fullStr Application of low transformation-temperature filler to reduce the residual stresses in welded component
title_full_unstemmed Application of low transformation-temperature filler to reduce the residual stresses in welded component
title_short Application of low transformation-temperature filler to reduce the residual stresses in welded component
title_sort application of low transformation temperature filler to reduce the residual stresses in welded component
topic welding residual stress
low transformation-temperature filler
finite element simulation
coupled thermal-metallurgical-mechanical analyses
phase transformation
url https://journal.ump.edu.my/jmes/article/view/1835
work_keys_str_mv AT kazizpour applicationoflowtransformationtemperaturefillertoreducetheresidualstressesinweldedcomponent
AT hmoshayedi applicationoflowtransformationtemperaturefillertoreducetheresidualstressesinweldedcomponent
AT isattarifar applicationoflowtransformationtemperaturefillertoreducetheresidualstressesinweldedcomponent