Techno-economic and uncertainty analyses of heat- and ultrasound-assisted extraction technologies for the production of crude anthocyanins powder from Hibiscus sabdariffa calyx
This study designed, techno-economically analyzed and compared the heat-assisted extraction (HAE)- and ultrasound-assisted extraction (UAE)-technology-based processes (HAE-tBP and UAE-tBP) for the production of crude anthocyanins powder (CAnysP) from Hibiscus sabdariffa calyx (HSC) with the assistan...
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| Format: | Article |
| Language: | English |
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Taylor & Francis Group
2021-01-01
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| Series: | Cogent Engineering |
| Subjects: | |
| Online Access: | http://dx.doi.org/10.1080/23311916.2021.1947015 |
| _version_ | 1797762651158216704 |
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| author | Oladayo Adeyi Abiola John Adeyi Emmanuel Olusola Oke Bernard Iberzim Okolo Abayomi Olusegun Olalere John Adebayo Otolorin Abiola Ezekiel Taiwo |
| author_facet | Oladayo Adeyi Abiola John Adeyi Emmanuel Olusola Oke Bernard Iberzim Okolo Abayomi Olusegun Olalere John Adebayo Otolorin Abiola Ezekiel Taiwo |
| author_sort | Oladayo Adeyi |
| collection | DOAJ |
| description | This study designed, techno-economically analyzed and compared the heat-assisted extraction (HAE)- and ultrasound-assisted extraction (UAE)-technology-based processes (HAE-tBP and UAE-tBP) for the production of crude anthocyanins powder (CAnysP) from Hibiscus sabdariffa calyx (HSC) with the assistance of SuperPro Designer software. Both the base cases and industrial setups of 600 L extractor capacities for HAE- and UAE-tBPs were analyzed and compared. When building the process flowsheets, peculiarities of the technicalities of both HAE and UAE extractors were taken into consideration. Materials and energy demands, production costs and unit production cost (UPC) of CAnysP were the parameters used for process analysis. Uncertainty and sensitivity analyses were conducted for the process with least CAnysP UPC using Monte Carlo simulations in Oracle Crystal Ball software. The HAE-tBP recorded the highest number of batches of 5278 per annum. HSC of 15.551 kg was required to produce 7.433 and 10.022 kg/batch CAnysP by 600 L extractor setup of HAE- and UAE-tBPs, respectively. The UAE-tBP achieved lower CAnysP UPC (164.28 US$/kg) compared with HAE-tBP (176.31 US$/kg) with 80.08% certainty. Out of the variables considered for sensitivity analysis of UAE-tBP UPC, ultrasound treatment time contributed the highest (+62%), while anthocyanins recovery contributed the least (+0.2%) to the variance in UPC. |
| first_indexed | 2024-03-12T19:30:30Z |
| format | Article |
| id | doaj.art-56ba30935e834d758e768cfcb7b6ab73 |
| institution | Directory Open Access Journal |
| issn | 2331-1916 |
| language | English |
| last_indexed | 2024-03-12T19:30:30Z |
| publishDate | 2021-01-01 |
| publisher | Taylor & Francis Group |
| record_format | Article |
| series | Cogent Engineering |
| spelling | doaj.art-56ba30935e834d758e768cfcb7b6ab732023-08-02T04:34:10ZengTaylor & Francis GroupCogent Engineering2331-19162021-01-018110.1080/23311916.2021.19470151947015Techno-economic and uncertainty analyses of heat- and ultrasound-assisted extraction technologies for the production of crude anthocyanins powder from Hibiscus sabdariffa calyxOladayo Adeyi0Abiola John Adeyi1Emmanuel Olusola Oke2Bernard Iberzim Okolo3Abayomi Olusegun Olalere4John Adebayo Otolorin5Abiola Ezekiel Taiwo6Michael Okpara University of AgricultureLadoke Akintola University of TechnologyMichael Okpara University of AgricultureMichael Okpara University of AgricultureAnalytical Biochemistry Research Centre (Abrc), Universiti Sains Malaysia (USM)Michael Okpara University of AgricultureLandmark University SDG 12 (Responsible Consumption and Production Research Group)This study designed, techno-economically analyzed and compared the heat-assisted extraction (HAE)- and ultrasound-assisted extraction (UAE)-technology-based processes (HAE-tBP and UAE-tBP) for the production of crude anthocyanins powder (CAnysP) from Hibiscus sabdariffa calyx (HSC) with the assistance of SuperPro Designer software. Both the base cases and industrial setups of 600 L extractor capacities for HAE- and UAE-tBPs were analyzed and compared. When building the process flowsheets, peculiarities of the technicalities of both HAE and UAE extractors were taken into consideration. Materials and energy demands, production costs and unit production cost (UPC) of CAnysP were the parameters used for process analysis. Uncertainty and sensitivity analyses were conducted for the process with least CAnysP UPC using Monte Carlo simulations in Oracle Crystal Ball software. The HAE-tBP recorded the highest number of batches of 5278 per annum. HSC of 15.551 kg was required to produce 7.433 and 10.022 kg/batch CAnysP by 600 L extractor setup of HAE- and UAE-tBPs, respectively. The UAE-tBP achieved lower CAnysP UPC (164.28 US$/kg) compared with HAE-tBP (176.31 US$/kg) with 80.08% certainty. Out of the variables considered for sensitivity analysis of UAE-tBP UPC, ultrasound treatment time contributed the highest (+62%), while anthocyanins recovery contributed the least (+0.2%) to the variance in UPC.http://dx.doi.org/10.1080/23311916.2021.1947015heat assisted extractionultrasound assisted extractiontechno-economic analysisuncertainty and sensitivity analysishibiscus sabdariffa calyxcrude anthocyanins powder |
| spellingShingle | Oladayo Adeyi Abiola John Adeyi Emmanuel Olusola Oke Bernard Iberzim Okolo Abayomi Olusegun Olalere John Adebayo Otolorin Abiola Ezekiel Taiwo Techno-economic and uncertainty analyses of heat- and ultrasound-assisted extraction technologies for the production of crude anthocyanins powder from Hibiscus sabdariffa calyx Cogent Engineering heat assisted extraction ultrasound assisted extraction techno-economic analysis uncertainty and sensitivity analysis hibiscus sabdariffa calyx crude anthocyanins powder |
| title | Techno-economic and uncertainty analyses of heat- and ultrasound-assisted extraction technologies for the production of crude anthocyanins powder from Hibiscus sabdariffa calyx |
| title_full | Techno-economic and uncertainty analyses of heat- and ultrasound-assisted extraction technologies for the production of crude anthocyanins powder from Hibiscus sabdariffa calyx |
| title_fullStr | Techno-economic and uncertainty analyses of heat- and ultrasound-assisted extraction technologies for the production of crude anthocyanins powder from Hibiscus sabdariffa calyx |
| title_full_unstemmed | Techno-economic and uncertainty analyses of heat- and ultrasound-assisted extraction technologies for the production of crude anthocyanins powder from Hibiscus sabdariffa calyx |
| title_short | Techno-economic and uncertainty analyses of heat- and ultrasound-assisted extraction technologies for the production of crude anthocyanins powder from Hibiscus sabdariffa calyx |
| title_sort | techno economic and uncertainty analyses of heat and ultrasound assisted extraction technologies for the production of crude anthocyanins powder from hibiscus sabdariffa calyx |
| topic | heat assisted extraction ultrasound assisted extraction techno-economic analysis uncertainty and sensitivity analysis hibiscus sabdariffa calyx crude anthocyanins powder |
| url | http://dx.doi.org/10.1080/23311916.2021.1947015 |
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