A New Mathematical Model for Integration of Cell Formation with Machine Layout and Cell Layout by Considering Alternative Process Routing Reliability; A Novel Hybrid Metaheuristic

There is still a great deal of attention in cellular manufacturing systems and proposing capable metaheuristics to better solve these complicated optimization models. In this study, machines are considered unreliable that life span of them follows a Weibull distribution. The intra and inter-cell mov...

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Main Authors: Amir-Mohammad Golmohammadi, Mahboobeh Honarvar, Guangdong Guangdong, Hasan Hosseini-Nasab
Format: Article
Language:English
Published: Iran University of Science & Technology 2019-12-01
Series:International Journal of Industrial Engineering and Production Research
Subjects:
Online Access:http://ijiepr.iust.ac.ir/article-1-911-en.html
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author Amir-Mohammad Golmohammadi
Mahboobeh Honarvar
Guangdong Guangdong
Hasan Hosseini-Nasab
author_facet Amir-Mohammad Golmohammadi
Mahboobeh Honarvar
Guangdong Guangdong
Hasan Hosseini-Nasab
author_sort Amir-Mohammad Golmohammadi
collection DOAJ
description There is still a great deal of attention in cellular manufacturing systems and proposing capable metaheuristics to better solve these complicated optimization models. In this study, machines are considered unreliable that life span of them follows a Weibull distribution. The intra and inter-cell movements for both parts and machines are determined using batch sizes for transferring parts are related to the distance traveled through a rectilinear distance. The objectives minimize the total cost of parts relocations and maximize the processing routes reliability due to alternative process routing. To solve the proposed problem, Genetic Algorithm (GA) and two recent nature-inspired algorithms including Keshtel Algorithm (KA) and Red Deer Algorithm (RDA) are employed. In addition, the main innovation of this paper is to propose a novel hybrid metaheuristic algorithm based on the benefits of aforementioned algorithms. Some numerical instances are defined and solved by the proposed algorithms and also validated by the outputs of exact solver. A real case study is also utilized to validate the proposed solution and modeling algorithms. The results indicate that the proposed hybrid algorithm is more appropriate than the exact solver and outperforms the performance of individual ones.
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spelling doaj.art-56d5d2205fd444aba724d681f3288b8c2022-12-21T20:46:14ZengIran University of Science & TechnologyInternational Journal of Industrial Engineering and Production Research2008-48892345-363X2019-12-01304405427A New Mathematical Model for Integration of Cell Formation with Machine Layout and Cell Layout by Considering Alternative Process Routing Reliability; A Novel Hybrid MetaheuristicAmir-Mohammad Golmohammadi0Mahboobeh Honarvar1Guangdong Guangdong2Hasan Hosseini-Nasab3 Department of Industrial Engineering, Yazd University, Yazd, Iran. Department of Industrial Engineering, Yazd University, Yazd, Iran. School of Mechanical Engineering, Shandong University, Jinan 250061, China Department of Industrial Engineering, Yazd University, Yazd, Iran. There is still a great deal of attention in cellular manufacturing systems and proposing capable metaheuristics to better solve these complicated optimization models. In this study, machines are considered unreliable that life span of them follows a Weibull distribution. The intra and inter-cell movements for both parts and machines are determined using batch sizes for transferring parts are related to the distance traveled through a rectilinear distance. The objectives minimize the total cost of parts relocations and maximize the processing routes reliability due to alternative process routing. To solve the proposed problem, Genetic Algorithm (GA) and two recent nature-inspired algorithms including Keshtel Algorithm (KA) and Red Deer Algorithm (RDA) are employed. In addition, the main innovation of this paper is to propose a novel hybrid metaheuristic algorithm based on the benefits of aforementioned algorithms. Some numerical instances are defined and solved by the proposed algorithms and also validated by the outputs of exact solver. A real case study is also utilized to validate the proposed solution and modeling algorithms. The results indicate that the proposed hybrid algorithm is more appropriate than the exact solver and outperforms the performance of individual ones.http://ijiepr.iust.ac.ir/article-1-911-en.htmlcell formationcellular manufacturing systemmachine reliabilitycell layoutweibull distributionmeta-heuristic algorithms.
spellingShingle Amir-Mohammad Golmohammadi
Mahboobeh Honarvar
Guangdong Guangdong
Hasan Hosseini-Nasab
A New Mathematical Model for Integration of Cell Formation with Machine Layout and Cell Layout by Considering Alternative Process Routing Reliability; A Novel Hybrid Metaheuristic
International Journal of Industrial Engineering and Production Research
cell formation
cellular manufacturing system
machine reliability
cell layout
weibull distribution
meta-heuristic algorithms.
title A New Mathematical Model for Integration of Cell Formation with Machine Layout and Cell Layout by Considering Alternative Process Routing Reliability; A Novel Hybrid Metaheuristic
title_full A New Mathematical Model for Integration of Cell Formation with Machine Layout and Cell Layout by Considering Alternative Process Routing Reliability; A Novel Hybrid Metaheuristic
title_fullStr A New Mathematical Model for Integration of Cell Formation with Machine Layout and Cell Layout by Considering Alternative Process Routing Reliability; A Novel Hybrid Metaheuristic
title_full_unstemmed A New Mathematical Model for Integration of Cell Formation with Machine Layout and Cell Layout by Considering Alternative Process Routing Reliability; A Novel Hybrid Metaheuristic
title_short A New Mathematical Model for Integration of Cell Formation with Machine Layout and Cell Layout by Considering Alternative Process Routing Reliability; A Novel Hybrid Metaheuristic
title_sort new mathematical model for integration of cell formation with machine layout and cell layout by considering alternative process routing reliability a novel hybrid metaheuristic
topic cell formation
cellular manufacturing system
machine reliability
cell layout
weibull distribution
meta-heuristic algorithms.
url http://ijiepr.iust.ac.ir/article-1-911-en.html
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