Fragmentation of a molten metal droplet in an ambient water flow

The influence of an ambient fluid flow on the fragmentation of hot molten tin droplets (initially at 800°C) and cold low melting point alloy droplets (initially at 70°C) in water is investigated with high-speed photography and flash radiography. The water is accelerated using a converging nozzle to...

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Main Authors: Mark H. Cunningham, David L. Frost
Format: Article
Language:English
Published: Frontiers Media S.A. 2023-06-01
Series:Frontiers in Physics
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fphy.2023.1171267/full
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author Mark H. Cunningham
David L. Frost
author_facet Mark H. Cunningham
David L. Frost
author_sort Mark H. Cunningham
collection DOAJ
description The influence of an ambient fluid flow on the fragmentation of hot molten tin droplets (initially at 800°C) and cold low melting point alloy droplets (initially at 70°C) in water is investigated with high-speed photography and flash radiography. The water is accelerated using a converging nozzle to a constant speed of up to 30 m/s using a double piston arrangement designed to eliminate the formation of a shock wave that is present in most earlier studies. At low flow velocities, the fragmentation of hot droplets is governed by thermal effects and vapour formation, growth, and collapse. At high flow velocities, vapour formation is suppressed and the droplet fragmentation is determined by hydrodynamic effects in which hydrodynamic instabilities (Rayleigh-Taylor and Kelvin-Helmholtz) and wavecrest stripping all play a role in the droplet breakup. At intermediate flow velocities, both thermal and hydrodynamic effects play a role. Quantitative image analysis of the radiographs is used to determine the spatial distribution of the droplet mass during the fragmentation process. Comparison with earlier work in which the ambient flow is preceded by a strong shock wave indicates that the transition from thermal to hydrodynamic breakup is strongly dependent on the pressure field.
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spelling doaj.art-56fd90ef69b443a094b3c4984dac38972023-06-13T04:23:32ZengFrontiers Media S.A.Frontiers in Physics2296-424X2023-06-011110.3389/fphy.2023.11712671171267Fragmentation of a molten metal droplet in an ambient water flowMark H. CunninghamDavid L. FrostThe influence of an ambient fluid flow on the fragmentation of hot molten tin droplets (initially at 800°C) and cold low melting point alloy droplets (initially at 70°C) in water is investigated with high-speed photography and flash radiography. The water is accelerated using a converging nozzle to a constant speed of up to 30 m/s using a double piston arrangement designed to eliminate the formation of a shock wave that is present in most earlier studies. At low flow velocities, the fragmentation of hot droplets is governed by thermal effects and vapour formation, growth, and collapse. At high flow velocities, vapour formation is suppressed and the droplet fragmentation is determined by hydrodynamic effects in which hydrodynamic instabilities (Rayleigh-Taylor and Kelvin-Helmholtz) and wavecrest stripping all play a role in the droplet breakup. At intermediate flow velocities, both thermal and hydrodynamic effects play a role. Quantitative image analysis of the radiographs is used to determine the spatial distribution of the droplet mass during the fragmentation process. Comparison with earlier work in which the ambient flow is preceded by a strong shock wave indicates that the transition from thermal to hydrodynamic breakup is strongly dependent on the pressure field.https://www.frontiersin.org/articles/10.3389/fphy.2023.1171267/fullmelt-coolant interactionvapour explosionhydrodynamic fragmentationinterfacial instabilitiesflash radiography
spellingShingle Mark H. Cunningham
David L. Frost
Fragmentation of a molten metal droplet in an ambient water flow
Frontiers in Physics
melt-coolant interaction
vapour explosion
hydrodynamic fragmentation
interfacial instabilities
flash radiography
title Fragmentation of a molten metal droplet in an ambient water flow
title_full Fragmentation of a molten metal droplet in an ambient water flow
title_fullStr Fragmentation of a molten metal droplet in an ambient water flow
title_full_unstemmed Fragmentation of a molten metal droplet in an ambient water flow
title_short Fragmentation of a molten metal droplet in an ambient water flow
title_sort fragmentation of a molten metal droplet in an ambient water flow
topic melt-coolant interaction
vapour explosion
hydrodynamic fragmentation
interfacial instabilities
flash radiography
url https://www.frontiersin.org/articles/10.3389/fphy.2023.1171267/full
work_keys_str_mv AT markhcunningham fragmentationofamoltenmetaldropletinanambientwaterflow
AT davidlfrost fragmentationofamoltenmetaldropletinanambientwaterflow