Comparison of Sensitivity-Guided and Black-Box Machine Tool Parameter Identification

Dynamic machine tool simulation models can be used for various applications such as process simulations, design optimization, and condition monitoring. However, all these applications require that the model replicates the real system’s behavior as accurately as possible. Next to carefully building t...

Full description

Bibliographic Details
Main Authors: Johannes Ellinger, Daniel Piendl, Michael F. Zaeh
Format: Article
Language:English
Published: MDPI AG 2023-06-01
Series:Journal of Manufacturing and Materials Processing
Subjects:
Online Access:https://www.mdpi.com/2504-4494/7/4/120
_version_ 1797584250721009664
author Johannes Ellinger
Daniel Piendl
Michael F. Zaeh
author_facet Johannes Ellinger
Daniel Piendl
Michael F. Zaeh
author_sort Johannes Ellinger
collection DOAJ
description Dynamic machine tool simulation models can be used for various applications such as process simulations, design optimization, and condition monitoring. However, all these applications require that the model replicates the real system’s behavior as accurately as possible. Next to carefully building the model, the parameterization of the model, that is, determining the parameter values the model is based upon, is the most crucial step. This paper describes the application of both sensitivity-based and black-box parameter identification to a machine tool. It further provides a comparison between these two methods and the method of sequential assembly. It is shown that both methods can increase the mode shape conformity by more than 25% and significantly reduce damping deviations. However, sensitivity-based parameter identification is the most economical method, offering the chance to update a dynamic machine tool model within minutes.
first_indexed 2024-03-10T23:49:25Z
format Article
id doaj.art-5746d510ca8043a097f8d2e1278b813a
institution Directory Open Access Journal
issn 2504-4494
language English
last_indexed 2024-03-10T23:49:25Z
publishDate 2023-06-01
publisher MDPI AG
record_format Article
series Journal of Manufacturing and Materials Processing
spelling doaj.art-5746d510ca8043a097f8d2e1278b813a2023-11-19T01:44:03ZengMDPI AGJournal of Manufacturing and Materials Processing2504-44942023-06-017412010.3390/jmmp7040120Comparison of Sensitivity-Guided and Black-Box Machine Tool Parameter IdentificationJohannes Ellinger0Daniel Piendl1Michael F. Zaeh2Institute for Machine Tools and Industrial Management (<i>iwb</i>), TUM School of Engineering and Design, Technical University of Munich, Boltzmannstraße 15, 85748 Garching, GermanyInstitute for Machine Tools and Industrial Management (<i>iwb</i>), TUM School of Engineering and Design, Technical University of Munich, Boltzmannstraße 15, 85748 Garching, GermanyInstitute for Machine Tools and Industrial Management (<i>iwb</i>), TUM School of Engineering and Design, Technical University of Munich, Boltzmannstraße 15, 85748 Garching, GermanyDynamic machine tool simulation models can be used for various applications such as process simulations, design optimization, and condition monitoring. However, all these applications require that the model replicates the real system’s behavior as accurately as possible. Next to carefully building the model, the parameterization of the model, that is, determining the parameter values the model is based upon, is the most crucial step. This paper describes the application of both sensitivity-based and black-box parameter identification to a machine tool. It further provides a comparison between these two methods and the method of sequential assembly. It is shown that both methods can increase the mode shape conformity by more than 25% and significantly reduce damping deviations. However, sensitivity-based parameter identification is the most economical method, offering the chance to update a dynamic machine tool model within minutes.https://www.mdpi.com/2504-4494/7/4/120machine toolsparameter identificationsensitivity analysisoptimizationsimulationdynamics
spellingShingle Johannes Ellinger
Daniel Piendl
Michael F. Zaeh
Comparison of Sensitivity-Guided and Black-Box Machine Tool Parameter Identification
Journal of Manufacturing and Materials Processing
machine tools
parameter identification
sensitivity analysis
optimization
simulation
dynamics
title Comparison of Sensitivity-Guided and Black-Box Machine Tool Parameter Identification
title_full Comparison of Sensitivity-Guided and Black-Box Machine Tool Parameter Identification
title_fullStr Comparison of Sensitivity-Guided and Black-Box Machine Tool Parameter Identification
title_full_unstemmed Comparison of Sensitivity-Guided and Black-Box Machine Tool Parameter Identification
title_short Comparison of Sensitivity-Guided and Black-Box Machine Tool Parameter Identification
title_sort comparison of sensitivity guided and black box machine tool parameter identification
topic machine tools
parameter identification
sensitivity analysis
optimization
simulation
dynamics
url https://www.mdpi.com/2504-4494/7/4/120
work_keys_str_mv AT johannesellinger comparisonofsensitivityguidedandblackboxmachinetoolparameteridentification
AT danielpiendl comparisonofsensitivityguidedandblackboxmachinetoolparameteridentification
AT michaelfzaeh comparisonofsensitivityguidedandblackboxmachinetoolparameteridentification