Diagnosis of Heat Exchanger Scales in Cooling Water Systems

An experimental database is compiled in order to fingerprint the scales formed over the hot surfaces of heat exchangers, in cooling water systems or other systems with similar chemistry. To collect these data, a dynamic simulating pilot plant was designed with considerable application flexibility am...

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Main Authors: Mohammad Kameli, Naser Esmaeili, Hossein Rahimi Mofrad
Format: Article
Language:English
Published: Iranian Institute of Research and Development in Chemical Industries (IRDCI)-ACECR 2008-03-01
Series:Iranian Journal of Chemistry & Chemical Engineering
Subjects:
Online Access:http://www.ijcce.ac.ir/article_7013_2e5377fb330b63ec5924c6c1ce4ffa08.pdf
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author Mohammad Kameli
Naser Esmaeili
Hossein Rahimi Mofrad
author_facet Mohammad Kameli
Naser Esmaeili
Hossein Rahimi Mofrad
author_sort Mohammad Kameli
collection DOAJ
description An experimental database is compiled in order to fingerprint the scales formed over the hot surfaces of heat exchangers, in cooling water systems or other systems with similar chemistry. To collect these data, a dynamic simulating pilot plant was designed with considerable application flexibility among which simultaneous flow of water with different velocity and heat fluxes to three simulating heat exchangers can be mentioned. Changing the water chemistry and using various inhibitors composition known in the art, the nature of scale deposits formed on the heating elements was studied by scanning electron microscopy (SEM) coupled with Energy Dispersive X-ray instrument. The heat flux of the elements ranges from 9.46 × 104 to 1.45 × 105 J/m2.sec, which depending on the velocity of fluid passing through the orifice of pipe, give rise to skin temperatures of 80 °C to 230 °C. The flow velocities used in this study were 0.21 and 0.46 m/sec.  Phosphonates and most popular polymers were studied as scale inhibitors.
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spelling doaj.art-57af93899bb945c68b87194ea469811d2022-12-22T01:43:06ZengIranian Institute of Research and Development in Chemical Industries (IRDCI)-ACECRIranian Journal of Chemistry & Chemical Engineering1021-99861021-99862008-03-0127165727013Diagnosis of Heat Exchanger Scales in Cooling Water SystemsMohammad Kameli0Naser Esmaeili1Hossein Rahimi Mofrad2Chemical and Petrochemical Division, Research Institute of Petroleum Industry, P.O. Box: 18745-4163 Tehran, I.R. IRANChemical and Petrochemical Division, Research Institute of Petroleum Industry, P.O. Box: 18745-4163 Tehran, I.R. IRANChemical and Petrochemical Division, Research Institute of Petroleum Industry, P.O. Box: 18745-4163 Tehran, I.R. IRANAn experimental database is compiled in order to fingerprint the scales formed over the hot surfaces of heat exchangers, in cooling water systems or other systems with similar chemistry. To collect these data, a dynamic simulating pilot plant was designed with considerable application flexibility among which simultaneous flow of water with different velocity and heat fluxes to three simulating heat exchangers can be mentioned. Changing the water chemistry and using various inhibitors composition known in the art, the nature of scale deposits formed on the heating elements was studied by scanning electron microscopy (SEM) coupled with Energy Dispersive X-ray instrument. The heat flux of the elements ranges from 9.46 × 104 to 1.45 × 105 J/m2.sec, which depending on the velocity of fluid passing through the orifice of pipe, give rise to skin temperatures of 80 °C to 230 °C. The flow velocities used in this study were 0.21 and 0.46 m/sec.  Phosphonates and most popular polymers were studied as scale inhibitors.http://www.ijcce.ac.ir/article_7013_2e5377fb330b63ec5924c6c1ce4ffa08.pdfheat exchangercooling waterdepositscale inhibitorsscalewater chemistry
spellingShingle Mohammad Kameli
Naser Esmaeili
Hossein Rahimi Mofrad
Diagnosis of Heat Exchanger Scales in Cooling Water Systems
Iranian Journal of Chemistry & Chemical Engineering
heat exchanger
cooling water
deposit
scale inhibitors
scale
water chemistry
title Diagnosis of Heat Exchanger Scales in Cooling Water Systems
title_full Diagnosis of Heat Exchanger Scales in Cooling Water Systems
title_fullStr Diagnosis of Heat Exchanger Scales in Cooling Water Systems
title_full_unstemmed Diagnosis of Heat Exchanger Scales in Cooling Water Systems
title_short Diagnosis of Heat Exchanger Scales in Cooling Water Systems
title_sort diagnosis of heat exchanger scales in cooling water systems
topic heat exchanger
cooling water
deposit
scale inhibitors
scale
water chemistry
url http://www.ijcce.ac.ir/article_7013_2e5377fb330b63ec5924c6c1ce4ffa08.pdf
work_keys_str_mv AT mohammadkameli diagnosisofheatexchangerscalesincoolingwatersystems
AT naseresmaeili diagnosisofheatexchangerscalesincoolingwatersystems
AT hosseinrahimimofrad diagnosisofheatexchangerscalesincoolingwatersystems