Wood-inspired metamaterial catalyst for robust and high-throughput water purification

Abstract Continuous industrialization and other human activities have led to severe water quality deterioration by harmful pollutants. Achieving robust and high-throughput water purification is challenging due to the coupling between mechanical strength, mass transportation and catalytic efficiency....

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Main Authors: Lei Zhang, Hanwen Liu, Bo Song, Jialun Gu, Lanxi Li, Wenhui Shi, Gan Li, Shiyu Zhong, Hui Liu, Xiaobo Wang, Junxiang Fan, Zhi Zhang, Pengfei Wang, Yonggang Yao, Yusheng Shi, Jian Lu
Format: Article
Language:English
Published: Nature Portfolio 2024-03-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-024-46337-1
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author Lei Zhang
Hanwen Liu
Bo Song
Jialun Gu
Lanxi Li
Wenhui Shi
Gan Li
Shiyu Zhong
Hui Liu
Xiaobo Wang
Junxiang Fan
Zhi Zhang
Pengfei Wang
Yonggang Yao
Yusheng Shi
Jian Lu
author_facet Lei Zhang
Hanwen Liu
Bo Song
Jialun Gu
Lanxi Li
Wenhui Shi
Gan Li
Shiyu Zhong
Hui Liu
Xiaobo Wang
Junxiang Fan
Zhi Zhang
Pengfei Wang
Yonggang Yao
Yusheng Shi
Jian Lu
author_sort Lei Zhang
collection DOAJ
description Abstract Continuous industrialization and other human activities have led to severe water quality deterioration by harmful pollutants. Achieving robust and high-throughput water purification is challenging due to the coupling between mechanical strength, mass transportation and catalytic efficiency. Here, a structure-function integrated system is developed by Douglas fir wood-inspired metamaterial catalysts featuring overlapping microlattices with bimodal pores to decouple the mechanical, transport and catalytic performances. The metamaterial catalyst is prepared by metal 3D printing (316 L stainless steel, mainly Fe) and electrochemically decorated with Co to further boost catalytic functionality. Combining the flexibility of 3D printing and theoretical simulation, the metamaterial catalyst demonstrates a wide range of mechanical-transport-catalysis capabilities while a 70% overlap rate has 3X more strength and surface area per unit volume, and 4X normalized reaction kinetics than those of traditional microlattices. This work demonstrates the rational and harmonious integration of structural and functional design in robust and high throughput water purification, and can inspire the development of various flow catalysts, flow batteries, and functional 3D-printed materials.
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spelling doaj.art-57e1c4bf29be43b5b1fbaa90f1db5bf62024-03-10T12:17:24ZengNature PortfolioNature Communications2041-17232024-03-0115111410.1038/s41467-024-46337-1Wood-inspired metamaterial catalyst for robust and high-throughput water purificationLei Zhang0Hanwen Liu1Bo Song2Jialun Gu3Lanxi Li4Wenhui Shi5Gan Li6Shiyu Zhong7Hui Liu8Xiaobo Wang9Junxiang Fan10Zhi Zhang11Pengfei Wang12Yonggang Yao13Yusheng Shi14Jian Lu15State Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and TechnologyState Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and TechnologyState Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and TechnologyCityU-Shenzhen Futian Research InstituteDepartment of Materials Science and Engineering, City University of Hong KongState Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and TechnologyCityU-Shenzhen Futian Research InstituteCityU-Shenzhen Futian Research InstituteCityU-Shenzhen Futian Research InstituteState Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and TechnologyState Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and TechnologyState Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and TechnologyAdvanced Materials and Energy Center, China Academy of Aerospace Science and InnovationState Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and TechnologyState Key Laboratory of Material Processing and Die & Mould Technology, School of Materials Science and Engineering, Huazhong University of Science and TechnologyCityU-Shenzhen Futian Research InstituteAbstract Continuous industrialization and other human activities have led to severe water quality deterioration by harmful pollutants. Achieving robust and high-throughput water purification is challenging due to the coupling between mechanical strength, mass transportation and catalytic efficiency. Here, a structure-function integrated system is developed by Douglas fir wood-inspired metamaterial catalysts featuring overlapping microlattices with bimodal pores to decouple the mechanical, transport and catalytic performances. The metamaterial catalyst is prepared by metal 3D printing (316 L stainless steel, mainly Fe) and electrochemically decorated with Co to further boost catalytic functionality. Combining the flexibility of 3D printing and theoretical simulation, the metamaterial catalyst demonstrates a wide range of mechanical-transport-catalysis capabilities while a 70% overlap rate has 3X more strength and surface area per unit volume, and 4X normalized reaction kinetics than those of traditional microlattices. This work demonstrates the rational and harmonious integration of structural and functional design in robust and high throughput water purification, and can inspire the development of various flow catalysts, flow batteries, and functional 3D-printed materials.https://doi.org/10.1038/s41467-024-46337-1
spellingShingle Lei Zhang
Hanwen Liu
Bo Song
Jialun Gu
Lanxi Li
Wenhui Shi
Gan Li
Shiyu Zhong
Hui Liu
Xiaobo Wang
Junxiang Fan
Zhi Zhang
Pengfei Wang
Yonggang Yao
Yusheng Shi
Jian Lu
Wood-inspired metamaterial catalyst for robust and high-throughput water purification
Nature Communications
title Wood-inspired metamaterial catalyst for robust and high-throughput water purification
title_full Wood-inspired metamaterial catalyst for robust and high-throughput water purification
title_fullStr Wood-inspired metamaterial catalyst for robust and high-throughput water purification
title_full_unstemmed Wood-inspired metamaterial catalyst for robust and high-throughput water purification
title_short Wood-inspired metamaterial catalyst for robust and high-throughput water purification
title_sort wood inspired metamaterial catalyst for robust and high throughput water purification
url https://doi.org/10.1038/s41467-024-46337-1
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