A study on tolerance design of machine tool components based on shape generation motions (Theoretical analysis considering rotational table positions)

The kinematic motion deviations of the five-axis machining centers are deeply influenced by the geometric deviations of the components, such as guide-ways and bearings. A systematic design method is required for specifying suitable geometric tolerances of the guide-ways, in order to improve the kine...

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Main Authors: Naoki SATONAKA, Ryo TAKEMATSU, Nobuhiro SUGIMURA, Koji IWAMURA, Yoshitaka TANIMIZU
Format: Article
Language:Japanese
Published: The Japan Society of Mechanical Engineers 2017-04-01
Series:Nihon Kikai Gakkai ronbunshu
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/transjsme/83/848/83_16-00561/_pdf/-char/en
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author Naoki SATONAKA
Ryo TAKEMATSU
Nobuhiro SUGIMURA
Koji IWAMURA
Yoshitaka TANIMIZU
author_facet Naoki SATONAKA
Ryo TAKEMATSU
Nobuhiro SUGIMURA
Koji IWAMURA
Yoshitaka TANIMIZU
author_sort Naoki SATONAKA
collection DOAJ
description The kinematic motion deviations of the five-axis machining centers are deeply influenced by the geometric deviations of the components, such as guide-ways and bearings. A systematic design method is required for specifying suitable geometric tolerances of the guide-ways, in order to improve the kinematic motion deviations of five-axis machining centers. The objective of the present research is to establish a computer-aided design system for specifying a suitable set of the geometric tolerances of the guide-ways considering the trade-off between the requirements on the kinematic motion deviations and the ease of the manufacturing processes. A mathematical model was proposed in the previous papers to represent the standard deviations of the shape generation motions, based on the tolerance values of the guide-ways of the five-axis machining centers. A systematic method is proposed here considering the rotational table positions to determine a suitable set of the tolerance values of all the guide-ways under the constraints on the kinematic motion deviations between the tools and the workpieces. The method is applied to some design problems of the geometric tolerances of the guide-ways included in the five-axis machining centers.
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spelling doaj.art-584e11ce859d4761898fcda94b39aad32022-12-22T02:47:22ZjpnThe Japan Society of Mechanical EngineersNihon Kikai Gakkai ronbunshu2187-97612017-04-018384816-0056116-0056110.1299/transjsme.16-00561transjsmeA study on tolerance design of machine tool components based on shape generation motions (Theoretical analysis considering rotational table positions)Naoki SATONAKA0Ryo TAKEMATSU1Nobuhiro SUGIMURA2Koji IWAMURA3Yoshitaka TANIMIZU4College of Technology, Osaka Prefecture UniversityGraduate School of Engineering, Osaka Prefecture UniversityGraduate School of Humanities and Sustainable System Science, Osaka Prefecture UniversityGraduate School of Humanities and Sustainable System Science, Osaka Prefecture UniversityGraduate School of Engineering, Osaka Prefecture UniversityThe kinematic motion deviations of the five-axis machining centers are deeply influenced by the geometric deviations of the components, such as guide-ways and bearings. A systematic design method is required for specifying suitable geometric tolerances of the guide-ways, in order to improve the kinematic motion deviations of five-axis machining centers. The objective of the present research is to establish a computer-aided design system for specifying a suitable set of the geometric tolerances of the guide-ways considering the trade-off between the requirements on the kinematic motion deviations and the ease of the manufacturing processes. A mathematical model was proposed in the previous papers to represent the standard deviations of the shape generation motions, based on the tolerance values of the guide-ways of the five-axis machining centers. A systematic method is proposed here considering the rotational table positions to determine a suitable set of the tolerance values of all the guide-ways under the constraints on the kinematic motion deviations between the tools and the workpieces. The method is applied to some design problems of the geometric tolerances of the guide-ways included in the five-axis machining centers.https://www.jstage.jst.go.jp/article/transjsme/83/848/83_16-00561/_pdf/-char/enmachine toolsfive-axis machining centersshape generation motionsgeometric tolerancestolerance designdesign optimization
spellingShingle Naoki SATONAKA
Ryo TAKEMATSU
Nobuhiro SUGIMURA
Koji IWAMURA
Yoshitaka TANIMIZU
A study on tolerance design of machine tool components based on shape generation motions (Theoretical analysis considering rotational table positions)
Nihon Kikai Gakkai ronbunshu
machine tools
five-axis machining centers
shape generation motions
geometric tolerances
tolerance design
design optimization
title A study on tolerance design of machine tool components based on shape generation motions (Theoretical analysis considering rotational table positions)
title_full A study on tolerance design of machine tool components based on shape generation motions (Theoretical analysis considering rotational table positions)
title_fullStr A study on tolerance design of machine tool components based on shape generation motions (Theoretical analysis considering rotational table positions)
title_full_unstemmed A study on tolerance design of machine tool components based on shape generation motions (Theoretical analysis considering rotational table positions)
title_short A study on tolerance design of machine tool components based on shape generation motions (Theoretical analysis considering rotational table positions)
title_sort study on tolerance design of machine tool components based on shape generation motions theoretical analysis considering rotational table positions
topic machine tools
five-axis machining centers
shape generation motions
geometric tolerances
tolerance design
design optimization
url https://www.jstage.jst.go.jp/article/transjsme/83/848/83_16-00561/_pdf/-char/en
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