Sustainability-Driven Design of Aircraft Composite Components

The current prevailing trend in design across key sectors prioritizes eco-design, emphasizing considerations of environmental aspects in the design process. The present work aims to take a significant leap forward by proposing a design process where sustainability serves as the primary driving force...

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Main Authors: Angelos Filippatos, Dionysios Markatos, Georgios Tzortzinis, Kaushik Abhyankar, Sonia Malefaki, Maik Gude, Spiros Pantelakis
Format: Article
Language:English
Published: MDPI AG 2024-01-01
Series:Aerospace
Subjects:
Online Access:https://www.mdpi.com/2226-4310/11/1/86
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author Angelos Filippatos
Dionysios Markatos
Georgios Tzortzinis
Kaushik Abhyankar
Sonia Malefaki
Maik Gude
Spiros Pantelakis
author_facet Angelos Filippatos
Dionysios Markatos
Georgios Tzortzinis
Kaushik Abhyankar
Sonia Malefaki
Maik Gude
Spiros Pantelakis
author_sort Angelos Filippatos
collection DOAJ
description The current prevailing trend in design across key sectors prioritizes eco-design, emphasizing considerations of environmental aspects in the design process. The present work aims to take a significant leap forward by proposing a design process where sustainability serves as the primary driving force. In this context, sustainability is positioned as a fundamental component to be integrated into the initial stages of design, introducing innovative multidisciplinary criteria that redefine the design paradigm. Within this framework, sustainability is characterized using a comprehensive and quantifiable index encompassing technological, environmental, economic, and circular economy dimensions. To demonstrate the practical application of sustainability as the primary criterion in designing mechanical components, a parametrized finite element model of a composite plate is utilized, integrating both pristine and recycled fibers. Subsequently, a demonstrator derived from the aviation industry—specifically, a hat stiffener—is employed as a validation platform for the proposed methodology, ensuring alignment with the demonstrator’s specific requirements. Various representative trade-off scenarios are implemented to guide engineers’ decision-making during the conceptual design phase. Additionally, the robustness of the aforementioned methodology is thoroughly assessed concerning changes in the priority assigned to each sustainability criterion and its sensitivity to variations in the initial data. The significance of the proposed design methodology lies in its effectiveness in addressing the complex challenges presented by conflicting sustainability objectives. Furthermore, its adaptability positions it for potential application across various sectors, offering a transformative approach to sustainable engineering practices.
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spelling doaj.art-58f0c267c606414d82e27d8b051812d42024-01-26T14:14:00ZengMDPI AGAerospace2226-43102024-01-011118610.3390/aerospace11010086Sustainability-Driven Design of Aircraft Composite ComponentsAngelos Filippatos0Dionysios Markatos1Georgios Tzortzinis2Kaushik Abhyankar3Sonia Malefaki4Maik Gude5Spiros Pantelakis6Department of Mechanical Engineering and Aeronautics, University of Patras, 26504 Patras, GreeceDepartment of Mechanical Engineering and Aeronautics, University of Patras, 26504 Patras, GreeceInstitute of Lightweight Engineering and Polymer Technology, Dresden University of Technology, 01062 Dresden, GermanyInstitute of Lightweight Engineering and Polymer Technology, Dresden University of Technology, 01062 Dresden, GermanyDepartment of Mechanical Engineering and Aeronautics, University of Patras, 26504 Patras, GreeceInstitute of Lightweight Engineering and Polymer Technology, Dresden University of Technology, 01062 Dresden, GermanyDepartment of Mechanical Engineering and Aeronautics, University of Patras, 26504 Patras, GreeceThe current prevailing trend in design across key sectors prioritizes eco-design, emphasizing considerations of environmental aspects in the design process. The present work aims to take a significant leap forward by proposing a design process where sustainability serves as the primary driving force. In this context, sustainability is positioned as a fundamental component to be integrated into the initial stages of design, introducing innovative multidisciplinary criteria that redefine the design paradigm. Within this framework, sustainability is characterized using a comprehensive and quantifiable index encompassing technological, environmental, economic, and circular economy dimensions. To demonstrate the practical application of sustainability as the primary criterion in designing mechanical components, a parametrized finite element model of a composite plate is utilized, integrating both pristine and recycled fibers. Subsequently, a demonstrator derived from the aviation industry—specifically, a hat stiffener—is employed as a validation platform for the proposed methodology, ensuring alignment with the demonstrator’s specific requirements. Various representative trade-off scenarios are implemented to guide engineers’ decision-making during the conceptual design phase. Additionally, the robustness of the aforementioned methodology is thoroughly assessed concerning changes in the priority assigned to each sustainability criterion and its sensitivity to variations in the initial data. The significance of the proposed design methodology lies in its effectiveness in addressing the complex challenges presented by conflicting sustainability objectives. Furthermore, its adaptability positions it for potential application across various sectors, offering a transformative approach to sustainable engineering practices.https://www.mdpi.com/2226-4310/11/1/86sustainabilityholistic sustainability indexconceptual designengineering for sustainabilitydesign-for-sustainabilitymulti-material design
spellingShingle Angelos Filippatos
Dionysios Markatos
Georgios Tzortzinis
Kaushik Abhyankar
Sonia Malefaki
Maik Gude
Spiros Pantelakis
Sustainability-Driven Design of Aircraft Composite Components
Aerospace
sustainability
holistic sustainability index
conceptual design
engineering for sustainability
design-for-sustainability
multi-material design
title Sustainability-Driven Design of Aircraft Composite Components
title_full Sustainability-Driven Design of Aircraft Composite Components
title_fullStr Sustainability-Driven Design of Aircraft Composite Components
title_full_unstemmed Sustainability-Driven Design of Aircraft Composite Components
title_short Sustainability-Driven Design of Aircraft Composite Components
title_sort sustainability driven design of aircraft composite components
topic sustainability
holistic sustainability index
conceptual design
engineering for sustainability
design-for-sustainability
multi-material design
url https://www.mdpi.com/2226-4310/11/1/86
work_keys_str_mv AT angelosfilippatos sustainabilitydrivendesignofaircraftcompositecomponents
AT dionysiosmarkatos sustainabilitydrivendesignofaircraftcompositecomponents
AT georgiostzortzinis sustainabilitydrivendesignofaircraftcompositecomponents
AT kaushikabhyankar sustainabilitydrivendesignofaircraftcompositecomponents
AT soniamalefaki sustainabilitydrivendesignofaircraftcompositecomponents
AT maikgude sustainabilitydrivendesignofaircraftcompositecomponents
AT spirospantelakis sustainabilitydrivendesignofaircraftcompositecomponents