Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale
In this study, a low-temperature drying plant based on renewable energies to dry food processing wastes is investigated. The demand-oriented heat supply is realized by a solar wall in combination with a biomass boiler. Due to the operational complexity of such a system with different sub-units and p...
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MDPI AG
2021-01-01
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Online Access: | https://www.mdpi.com/1996-1073/14/3/561 |
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author | Özge Çepelioğullar Mutlu Daniel Büchner Steffi Theurich Thomas Zeng |
author_facet | Özge Çepelioğullar Mutlu Daniel Büchner Steffi Theurich Thomas Zeng |
author_sort | Özge Çepelioğullar Mutlu |
collection | DOAJ |
description | In this study, a low-temperature drying plant based on renewable energies to dry food processing wastes is investigated. The demand-oriented heat supply is realized by a solar wall in combination with a biomass boiler. Due to the operational complexity of such a system with different sub-units and process parameters, steady-state simulations were performed in Aspen Plus to provide an insight into the process. Moreover, a time-resolved energetic evaluation was conducted to analyze the influence of varying capacity of the heat sources and operational strategy in addition to economic calculations. The simulations showed that an overall control strategy needs to consider the air properties as well as the flow rate of wet input material. In the reference case, the boiler must be operated at full load through the year to supply as much heat as possible. The revenue from the dried material was the most crucial parameter on the drying economics. Although the current plant configuration operating at 12 h per day and five days per week enable feasible results, the drying process can be more profitable by doubling the boiler capacity and increasing operational hours to 24 h per day and five days per week. The proposed plant can provide an environmentally friendly and cost-effective solution for the re-valorization of food-processing wastes into added-value compounds. |
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format | Article |
id | doaj.art-58fa61790f44458ea3bf5c861c6169f0 |
institution | Directory Open Access Journal |
issn | 1996-1073 |
language | English |
last_indexed | 2024-03-09T03:59:26Z |
publishDate | 2021-01-01 |
publisher | MDPI AG |
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spelling | doaj.art-58fa61790f44458ea3bf5c861c6169f02023-12-03T14:16:06ZengMDPI AGEnergies1996-10732021-01-0114356110.3390/en14030561Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-ScaleÖzge Çepelioğullar Mutlu0Daniel Büchner1Steffi Theurich2Thomas Zeng3DBFZ Deutsches Biomasseforschungszentrum Gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, GermanyDBFZ Deutsches Biomasseforschungszentrum Gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, GermanyDBFZ Deutsches Biomasseforschungszentrum Gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, GermanyDBFZ Deutsches Biomasseforschungszentrum Gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, GermanyIn this study, a low-temperature drying plant based on renewable energies to dry food processing wastes is investigated. The demand-oriented heat supply is realized by a solar wall in combination with a biomass boiler. Due to the operational complexity of such a system with different sub-units and process parameters, steady-state simulations were performed in Aspen Plus to provide an insight into the process. Moreover, a time-resolved energetic evaluation was conducted to analyze the influence of varying capacity of the heat sources and operational strategy in addition to economic calculations. The simulations showed that an overall control strategy needs to consider the air properties as well as the flow rate of wet input material. In the reference case, the boiler must be operated at full load through the year to supply as much heat as possible. The revenue from the dried material was the most crucial parameter on the drying economics. Although the current plant configuration operating at 12 h per day and five days per week enable feasible results, the drying process can be more profitable by doubling the boiler capacity and increasing operational hours to 24 h per day and five days per week. The proposed plant can provide an environmentally friendly and cost-effective solution for the re-valorization of food-processing wastes into added-value compounds.https://www.mdpi.com/1996-1073/14/3/561biomassdryingsolar energythermodynamic modelingtechno-economic analysis |
spellingShingle | Özge Çepelioğullar Mutlu Daniel Büchner Steffi Theurich Thomas Zeng Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale Energies biomass drying solar energy thermodynamic modeling techno-economic analysis |
title | Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale |
title_full | Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale |
title_fullStr | Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale |
title_full_unstemmed | Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale |
title_short | Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale |
title_sort | combined use of solar and biomass energy for sustainable and cost effective low temperature drying of food processing residues on industrial scale |
topic | biomass drying solar energy thermodynamic modeling techno-economic analysis |
url | https://www.mdpi.com/1996-1073/14/3/561 |
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