Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale

In this study, a low-temperature drying plant based on renewable energies to dry food processing wastes is investigated. The demand-oriented heat supply is realized by a solar wall in combination with a biomass boiler. Due to the operational complexity of such a system with different sub-units and p...

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Main Authors: Özge Çepelioğullar Mutlu, Daniel Büchner, Steffi Theurich, Thomas Zeng
Format: Article
Language:English
Published: MDPI AG 2021-01-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/14/3/561
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author Özge Çepelioğullar Mutlu
Daniel Büchner
Steffi Theurich
Thomas Zeng
author_facet Özge Çepelioğullar Mutlu
Daniel Büchner
Steffi Theurich
Thomas Zeng
author_sort Özge Çepelioğullar Mutlu
collection DOAJ
description In this study, a low-temperature drying plant based on renewable energies to dry food processing wastes is investigated. The demand-oriented heat supply is realized by a solar wall in combination with a biomass boiler. Due to the operational complexity of such a system with different sub-units and process parameters, steady-state simulations were performed in Aspen Plus to provide an insight into the process. Moreover, a time-resolved energetic evaluation was conducted to analyze the influence of varying capacity of the heat sources and operational strategy in addition to economic calculations. The simulations showed that an overall control strategy needs to consider the air properties as well as the flow rate of wet input material. In the reference case, the boiler must be operated at full load through the year to supply as much heat as possible. The revenue from the dried material was the most crucial parameter on the drying economics. Although the current plant configuration operating at 12 h per day and five days per week enable feasible results, the drying process can be more profitable by doubling the boiler capacity and increasing operational hours to 24 h per day and five days per week. The proposed plant can provide an environmentally friendly and cost-effective solution for the re-valorization of food-processing wastes into added-value compounds.
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spelling doaj.art-58fa61790f44458ea3bf5c861c6169f02023-12-03T14:16:06ZengMDPI AGEnergies1996-10732021-01-0114356110.3390/en14030561Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-ScaleÖzge Çepelioğullar Mutlu0Daniel Büchner1Steffi Theurich2Thomas Zeng3DBFZ Deutsches Biomasseforschungszentrum Gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, GermanyDBFZ Deutsches Biomasseforschungszentrum Gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, GermanyDBFZ Deutsches Biomasseforschungszentrum Gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, GermanyDBFZ Deutsches Biomasseforschungszentrum Gemeinnützige GmbH, Torgauer Straße 116, 04347 Leipzig, GermanyIn this study, a low-temperature drying plant based on renewable energies to dry food processing wastes is investigated. The demand-oriented heat supply is realized by a solar wall in combination with a biomass boiler. Due to the operational complexity of such a system with different sub-units and process parameters, steady-state simulations were performed in Aspen Plus to provide an insight into the process. Moreover, a time-resolved energetic evaluation was conducted to analyze the influence of varying capacity of the heat sources and operational strategy in addition to economic calculations. The simulations showed that an overall control strategy needs to consider the air properties as well as the flow rate of wet input material. In the reference case, the boiler must be operated at full load through the year to supply as much heat as possible. The revenue from the dried material was the most crucial parameter on the drying economics. Although the current plant configuration operating at 12 h per day and five days per week enable feasible results, the drying process can be more profitable by doubling the boiler capacity and increasing operational hours to 24 h per day and five days per week. The proposed plant can provide an environmentally friendly and cost-effective solution for the re-valorization of food-processing wastes into added-value compounds.https://www.mdpi.com/1996-1073/14/3/561biomassdryingsolar energythermodynamic modelingtechno-economic analysis
spellingShingle Özge Çepelioğullar Mutlu
Daniel Büchner
Steffi Theurich
Thomas Zeng
Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale
Energies
biomass
drying
solar energy
thermodynamic modeling
techno-economic analysis
title Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale
title_full Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale
title_fullStr Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale
title_full_unstemmed Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale
title_short Combined Use of Solar and Biomass Energy for Sustainable and Cost-Effective Low-Temperature Drying of Food Processing Residues on Industrial-Scale
title_sort combined use of solar and biomass energy for sustainable and cost effective low temperature drying of food processing residues on industrial scale
topic biomass
drying
solar energy
thermodynamic modeling
techno-economic analysis
url https://www.mdpi.com/1996-1073/14/3/561
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AT steffitheurich combineduseofsolarandbiomassenergyforsustainableandcosteffectivelowtemperaturedryingoffoodprocessingresiduesonindustrialscale
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