Enhancing corrosion resistance, hardness, and crack resistance in magnetron sputtered high entropy CoCrFeMnNi coatings by adding carbon

This study explores carbon addition as a materials design approach for simultaneously improving the hardness, crack resistance, and corrosion resistance of high entropy thin films. CoCrFeMnNi was selected as a starting point, due to its high concentration of weak carbide formers. The suppression of...

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Main Authors: León Zendejas Medina, Marcus V. Tavares da Costa, E. Maria Paschalidou, Greta Lindwall, Lars Riekehr, Marcus Korvela, Stefan Fritze, Szilárd Kolozsvári, E. Kristofer Gamstedt, Leif Nyholm, Ulf Jansson
Format: Article
Language:English
Published: Elsevier 2021-07-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S026412752100263X
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author León Zendejas Medina
Marcus V. Tavares da Costa
E. Maria Paschalidou
Greta Lindwall
Lars Riekehr
Marcus Korvela
Stefan Fritze
Szilárd Kolozsvári
E. Kristofer Gamstedt
Leif Nyholm
Ulf Jansson
author_facet León Zendejas Medina
Marcus V. Tavares da Costa
E. Maria Paschalidou
Greta Lindwall
Lars Riekehr
Marcus Korvela
Stefan Fritze
Szilárd Kolozsvári
E. Kristofer Gamstedt
Leif Nyholm
Ulf Jansson
author_sort León Zendejas Medina
collection DOAJ
description This study explores carbon addition as a materials design approach for simultaneously improving the hardness, crack resistance, and corrosion resistance of high entropy thin films. CoCrFeMnNi was selected as a starting point, due to its high concentration of weak carbide formers. The suppression of carbides is crucial to the approach, as carbide formation can decrease both ductility and corrosion resistance. Films with 0, 6, and 11 at.% C were deposited by magnetron co-sputtering, using a graphite target and a sintered compound target. The samples with 0 at.% C crystallized with a mixture of a cubic closed packed (ccp) phase and the intermetallic χ-phase. With 6 and 11 at.% C, the films were amorphous and homogenous down to the nm-scale. The hardness of the films increased from 8 GPa in the carbon-free film to 16 GPa in the film with 11 at.% C. Furthermore, the carbon significantly improved the crack resistance as shown in fragmentation tests, where the crack density was strongly reduced. The changes in mechanical properties were primarily attributed to the shift from crystalline to amorphous. Lastly, the carbon improved the corrosion resistance by a progressive lowering of the corrosion current and the passive current with increasing carbon concentration.
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spelling doaj.art-5915e28ec67143abacbc4cc6acd102292022-12-21T22:36:40ZengElsevierMaterials & Design0264-12752021-07-01205109711Enhancing corrosion resistance, hardness, and crack resistance in magnetron sputtered high entropy CoCrFeMnNi coatings by adding carbonLeón Zendejas Medina0Marcus V. Tavares da Costa1E. Maria Paschalidou2Greta Lindwall3Lars Riekehr4Marcus Korvela5Stefan Fritze6Szilárd Kolozsvári7E. Kristofer Gamstedt8Leif Nyholm9Ulf Jansson10Uppsala University, Department of Chemistry – Ångström Laboratory, Uppsala University, Box 538, SE-751 21 Uppsala, Sweden; Corresponding author: Department of Chemistry – Ångström Laboratory, Uppsala University, Box 538, SE-751 21 Uppsala, Sweden.Uppsala University, Division of Applied Mechanics, Department of Materials Science and Engineering, Box 534, SE-751 21 Uppsala, SwedenUppsala University, Department of Chemistry – Ångström Laboratory, Uppsala University, Box 538, SE-751 21 Uppsala, SwedenRoyal Institute of Technology (KTH), Department of Material Science and Engineering, Brinellvägen 23, SE-100 44 Stockholm, SwedenUppsala University, Department of Chemistry – Ångström Laboratory, Uppsala University, Box 538, SE-751 21 Uppsala, SwedenUppsala University, Analytical Chemistry, Department of Chemistry – BMC, Box 599, SE-751 24 Uppsala, SwedenUppsala University, Department of Chemistry – Ångström Laboratory, Uppsala University, Box 538, SE-751 21 Uppsala, SwedenPlansee Composite Materials GmbH Siebenbürgerstraße 23, DE-86983 Lechbruck am See, GermanyUppsala University, Division of Applied Mechanics, Department of Materials Science and Engineering, Box 534, SE-751 21 Uppsala, SwedenUppsala University, Department of Chemistry – Ångström Laboratory, Uppsala University, Box 538, SE-751 21 Uppsala, SwedenUppsala University, Department of Chemistry – Ångström Laboratory, Uppsala University, Box 538, SE-751 21 Uppsala, SwedenThis study explores carbon addition as a materials design approach for simultaneously improving the hardness, crack resistance, and corrosion resistance of high entropy thin films. CoCrFeMnNi was selected as a starting point, due to its high concentration of weak carbide formers. The suppression of carbides is crucial to the approach, as carbide formation can decrease both ductility and corrosion resistance. Films with 0, 6, and 11 at.% C were deposited by magnetron co-sputtering, using a graphite target and a sintered compound target. The samples with 0 at.% C crystallized with a mixture of a cubic closed packed (ccp) phase and the intermetallic χ-phase. With 6 and 11 at.% C, the films were amorphous and homogenous down to the nm-scale. The hardness of the films increased from 8 GPa in the carbon-free film to 16 GPa in the film with 11 at.% C. Furthermore, the carbon significantly improved the crack resistance as shown in fragmentation tests, where the crack density was strongly reduced. The changes in mechanical properties were primarily attributed to the shift from crystalline to amorphous. Lastly, the carbon improved the corrosion resistance by a progressive lowering of the corrosion current and the passive current with increasing carbon concentration.http://www.sciencedirect.com/science/article/pii/S026412752100263XThin filmMagnetron sputteringCorrosionFragmentation testAmorphous alloysBipolar plate
spellingShingle León Zendejas Medina
Marcus V. Tavares da Costa
E. Maria Paschalidou
Greta Lindwall
Lars Riekehr
Marcus Korvela
Stefan Fritze
Szilárd Kolozsvári
E. Kristofer Gamstedt
Leif Nyholm
Ulf Jansson
Enhancing corrosion resistance, hardness, and crack resistance in magnetron sputtered high entropy CoCrFeMnNi coatings by adding carbon
Materials & Design
Thin film
Magnetron sputtering
Corrosion
Fragmentation test
Amorphous alloys
Bipolar plate
title Enhancing corrosion resistance, hardness, and crack resistance in magnetron sputtered high entropy CoCrFeMnNi coatings by adding carbon
title_full Enhancing corrosion resistance, hardness, and crack resistance in magnetron sputtered high entropy CoCrFeMnNi coatings by adding carbon
title_fullStr Enhancing corrosion resistance, hardness, and crack resistance in magnetron sputtered high entropy CoCrFeMnNi coatings by adding carbon
title_full_unstemmed Enhancing corrosion resistance, hardness, and crack resistance in magnetron sputtered high entropy CoCrFeMnNi coatings by adding carbon
title_short Enhancing corrosion resistance, hardness, and crack resistance in magnetron sputtered high entropy CoCrFeMnNi coatings by adding carbon
title_sort enhancing corrosion resistance hardness and crack resistance in magnetron sputtered high entropy cocrfemnni coatings by adding carbon
topic Thin film
Magnetron sputtering
Corrosion
Fragmentation test
Amorphous alloys
Bipolar plate
url http://www.sciencedirect.com/science/article/pii/S026412752100263X
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