Engineered Microstructure Derived Hierarchical Deformation of Flexible Pressure Sensor Induces a Supersensitive Piezoresistive Property in Broad Pressure Range

Abstract Fabricating flexible pressure sensors with high sensitivity in a broad pressure range is still a challenge. Herein, a flexible pressure sensor with engineered microstructures on polydimethylsiloxane (PDMS) film is designed. The high performance of the sensor derives from its unique pyramid‐...

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Main Authors: Gang Li, Duo Chen, Chenglong Li, Wenxia Liu, Hong Liu
Format: Article
Language:English
Published: Wiley 2020-09-01
Series:Advanced Science
Subjects:
Online Access:https://doi.org/10.1002/advs.202000154
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author Gang Li
Duo Chen
Chenglong Li
Wenxia Liu
Hong Liu
author_facet Gang Li
Duo Chen
Chenglong Li
Wenxia Liu
Hong Liu
author_sort Gang Li
collection DOAJ
description Abstract Fabricating flexible pressure sensors with high sensitivity in a broad pressure range is still a challenge. Herein, a flexible pressure sensor with engineered microstructures on polydimethylsiloxane (PDMS) film is designed. The high performance of the sensor derives from its unique pyramid‐wall‐grid microstructure (PWGM). A square array of dome‐topped pyramids and crossed strengthening walls on the film forms a multiheight hierarchical microstructure. Two pieces of PWGM flexible PDMS film, stacked face‐to‐face, form a piezoresistive sensor endowed with ultrahigh sensitivity across a very broad pressure range. The sensitivity of the device is as high as 383 665.9 and 269 662.9 kPa−1 in the pressure ranges 0–1.6 and 1.6–6 kPa, respectively. In the higher pressure range of 6.1–11 kPa, the sensitivity is 48 689.1 kPa−1, and even in the very high pressure range of 11–56 kPa, it stays at 1266.8 kPa−1. The pressure sensor possesses excellent bending and torsional strain detection properties, is mechanically durable, and has potential applications in wearable biosensing for healthcare. In addition, 2 × 2 and 4 × 4 sensor arrays are prepared and characterized, suggesting the possibility of manufacturing a flexible tactile sensor.
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spelling doaj.art-5924ae82657c48c392ff26be5444d9082022-12-22T02:39:12ZengWileyAdvanced Science2198-38442020-09-01718n/an/a10.1002/advs.202000154Engineered Microstructure Derived Hierarchical Deformation of Flexible Pressure Sensor Induces a Supersensitive Piezoresistive Property in Broad Pressure RangeGang Li0Duo Chen1Chenglong Li2Wenxia Liu3Hong Liu4State Key Laboratory of Biobased Materials and Green Papermaking Qilu University of Technology Shandong Academy of Science Jinan Shandong 250353 ChinaInstitute for Advanced Interdisciplinary Research University of Jinan (iAIR) Jinan 250022 ChinaState Key Laboratory of Biobased Materials and Green Papermaking Qilu University of Technology Shandong Academy of Science Jinan Shandong 250353 ChinaState Key Laboratory of Biobased Materials and Green Papermaking Qilu University of Technology Shandong Academy of Science Jinan Shandong 250353 ChinaInstitute for Advanced Interdisciplinary Research University of Jinan (iAIR) Jinan 250022 ChinaAbstract Fabricating flexible pressure sensors with high sensitivity in a broad pressure range is still a challenge. Herein, a flexible pressure sensor with engineered microstructures on polydimethylsiloxane (PDMS) film is designed. The high performance of the sensor derives from its unique pyramid‐wall‐grid microstructure (PWGM). A square array of dome‐topped pyramids and crossed strengthening walls on the film forms a multiheight hierarchical microstructure. Two pieces of PWGM flexible PDMS film, stacked face‐to‐face, form a piezoresistive sensor endowed with ultrahigh sensitivity across a very broad pressure range. The sensitivity of the device is as high as 383 665.9 and 269 662.9 kPa−1 in the pressure ranges 0–1.6 and 1.6–6 kPa, respectively. In the higher pressure range of 6.1–11 kPa, the sensitivity is 48 689.1 kPa−1, and even in the very high pressure range of 11–56 kPa, it stays at 1266.8 kPa−1. The pressure sensor possesses excellent bending and torsional strain detection properties, is mechanically durable, and has potential applications in wearable biosensing for healthcare. In addition, 2 × 2 and 4 × 4 sensor arrays are prepared and characterized, suggesting the possibility of manufacturing a flexible tactile sensor.https://doi.org/10.1002/advs.202000154engineered microstructuresflexible tactile sensorshierarchical deformation modeshighest sensitivitypiezoresistive pressure sensors
spellingShingle Gang Li
Duo Chen
Chenglong Li
Wenxia Liu
Hong Liu
Engineered Microstructure Derived Hierarchical Deformation of Flexible Pressure Sensor Induces a Supersensitive Piezoresistive Property in Broad Pressure Range
Advanced Science
engineered microstructures
flexible tactile sensors
hierarchical deformation modes
highest sensitivity
piezoresistive pressure sensors
title Engineered Microstructure Derived Hierarchical Deformation of Flexible Pressure Sensor Induces a Supersensitive Piezoresistive Property in Broad Pressure Range
title_full Engineered Microstructure Derived Hierarchical Deformation of Flexible Pressure Sensor Induces a Supersensitive Piezoresistive Property in Broad Pressure Range
title_fullStr Engineered Microstructure Derived Hierarchical Deformation of Flexible Pressure Sensor Induces a Supersensitive Piezoresistive Property in Broad Pressure Range
title_full_unstemmed Engineered Microstructure Derived Hierarchical Deformation of Flexible Pressure Sensor Induces a Supersensitive Piezoresistive Property in Broad Pressure Range
title_short Engineered Microstructure Derived Hierarchical Deformation of Flexible Pressure Sensor Induces a Supersensitive Piezoresistive Property in Broad Pressure Range
title_sort engineered microstructure derived hierarchical deformation of flexible pressure sensor induces a supersensitive piezoresistive property in broad pressure range
topic engineered microstructures
flexible tactile sensors
hierarchical deformation modes
highest sensitivity
piezoresistive pressure sensors
url https://doi.org/10.1002/advs.202000154
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