POM/EVA Blends with Future Utility in Fused Deposition Modeling
Polyoxymethylene (POM) is one of the most popular thermoplastic polymers used in the industry. Therefore, the interest in its potential applications in rapid prototyping is understandable. Nevertheless, its low dimensional stability causes the warping of 3D prints, limiting its applications. This re...
Main Authors: | , , , , , , , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
MDPI AG
2020-06-01
|
Series: | Materials |
Subjects: | |
Online Access: | https://www.mdpi.com/1996-1944/13/13/2912 |
_version_ | 1797563873459437568 |
---|---|
author | Mateusz Galeja Klaudiusz Wypiór Jan Wachowicz Przemysław Kędzierski Aleksander Hejna Mariusz Marć Krzysztof Klewicz Jadwiga Gabor Hubert Okła Andrzej Szymon Swinarew |
author_facet | Mateusz Galeja Klaudiusz Wypiór Jan Wachowicz Przemysław Kędzierski Aleksander Hejna Mariusz Marć Krzysztof Klewicz Jadwiga Gabor Hubert Okła Andrzej Szymon Swinarew |
author_sort | Mateusz Galeja |
collection | DOAJ |
description | Polyoxymethylene (POM) is one of the most popular thermoplastic polymers used in the industry. Therefore, the interest in its potential applications in rapid prototyping is understandable. Nevertheless, its low dimensional stability causes the warping of 3D prints, limiting its applications. This research aimed to evaluate the effects of POM modification with ethylene-vinyl acetate (EVA) (2.5, 5.0, and 7.5 wt.%) on its processing (by melt flow index), structure (by X-ray microcomputed tomography), and properties (by static tensile tests, surface resistance, contact angle measurements, differential scanning calorimetry, and thermogravimetric analysis), as well as very rarely analyzed emissions of volatile organic compounds (VOCs) (by headspace analysis). Performed modifications decreased stiffness and strength of the material, simultaneously enhancing its ductility, which simultaneously increased the toughness even by more than 50% for 7.5 wt.% EVA loading. Such an effect was related to an improved linear flow rate resulting in a lack of defects inside the samples. The decrease of the melting temperature and the slight increase of thermal stability after the addition of EVA broadened the processing window for 3D printing. The 3D printing trials on two different printers showed that the addition of EVA copolymer increased the possibility of a successful print without defects, giving space for further development. |
first_indexed | 2024-03-10T18:49:21Z |
format | Article |
id | doaj.art-597672346f214c55b02d3a489521b4a1 |
institution | Directory Open Access Journal |
issn | 1996-1944 |
language | English |
last_indexed | 2024-03-10T18:49:21Z |
publishDate | 2020-06-01 |
publisher | MDPI AG |
record_format | Article |
series | Materials |
spelling | doaj.art-597672346f214c55b02d3a489521b4a12023-11-20T05:16:19ZengMDPI AGMaterials1996-19442020-06-011313291210.3390/ma13132912POM/EVA Blends with Future Utility in Fused Deposition ModelingMateusz Galeja0Klaudiusz Wypiór1Jan Wachowicz2Przemysław Kędzierski3Aleksander Hejna4Mariusz Marć5Krzysztof Klewicz6Jadwiga Gabor7Hubert Okła8Andrzej Szymon Swinarew9Department of Material Engineering, Central Mining Institute, Pl. Gwarków 1, 40-166 Katowice, PolandDepartment of Material Engineering, Central Mining Institute, Pl. Gwarków 1, 40-166 Katowice, PolandDepartment of Material Engineering, Central Mining Institute, Pl. Gwarków 1, 40-166 Katowice, PolandDepartment of Acoustics, Electronics and IT Solutions, Central Mining Institute, Pl. Gwarków 1, 40-166 Katowice, PolandDepartment of Polymer Technology, Gdańsk University of Technology, Narutowicza 11/12, 80-233 Gdańsk, PolandDepartment of Analytical Chemistry, Gdańsk University of Technology, Narutowicza 11/12, 80-233 Gdańsk, PolandDepartment of Analytical Chemistry, Gdańsk University of Technology, Narutowicza 11/12, 80-233 Gdańsk, PolandFaculty of Science and Technology, University of Silesia in Katowice, 41-500 Chorzów, PolandFaculty of Science and Technology, University of Silesia in Katowice, 41-500 Chorzów, PolandFaculty of Science and Technology, University of Silesia in Katowice, 41-500 Chorzów, PolandPolyoxymethylene (POM) is one of the most popular thermoplastic polymers used in the industry. Therefore, the interest in its potential applications in rapid prototyping is understandable. Nevertheless, its low dimensional stability causes the warping of 3D prints, limiting its applications. This research aimed to evaluate the effects of POM modification with ethylene-vinyl acetate (EVA) (2.5, 5.0, and 7.5 wt.%) on its processing (by melt flow index), structure (by X-ray microcomputed tomography), and properties (by static tensile tests, surface resistance, contact angle measurements, differential scanning calorimetry, and thermogravimetric analysis), as well as very rarely analyzed emissions of volatile organic compounds (VOCs) (by headspace analysis). Performed modifications decreased stiffness and strength of the material, simultaneously enhancing its ductility, which simultaneously increased the toughness even by more than 50% for 7.5 wt.% EVA loading. Such an effect was related to an improved linear flow rate resulting in a lack of defects inside the samples. The decrease of the melting temperature and the slight increase of thermal stability after the addition of EVA broadened the processing window for 3D printing. The 3D printing trials on two different printers showed that the addition of EVA copolymer increased the possibility of a successful print without defects, giving space for further development.https://www.mdpi.com/1996-1944/13/13/2912polyoxymethyleneethylene-vinyl acetatepolymer blends3D printingwarpingvolatile organic compounds |
spellingShingle | Mateusz Galeja Klaudiusz Wypiór Jan Wachowicz Przemysław Kędzierski Aleksander Hejna Mariusz Marć Krzysztof Klewicz Jadwiga Gabor Hubert Okła Andrzej Szymon Swinarew POM/EVA Blends with Future Utility in Fused Deposition Modeling Materials polyoxymethylene ethylene-vinyl acetate polymer blends 3D printing warping volatile organic compounds |
title | POM/EVA Blends with Future Utility in Fused Deposition Modeling |
title_full | POM/EVA Blends with Future Utility in Fused Deposition Modeling |
title_fullStr | POM/EVA Blends with Future Utility in Fused Deposition Modeling |
title_full_unstemmed | POM/EVA Blends with Future Utility in Fused Deposition Modeling |
title_short | POM/EVA Blends with Future Utility in Fused Deposition Modeling |
title_sort | pom eva blends with future utility in fused deposition modeling |
topic | polyoxymethylene ethylene-vinyl acetate polymer blends 3D printing warping volatile organic compounds |
url | https://www.mdpi.com/1996-1944/13/13/2912 |
work_keys_str_mv | AT mateuszgaleja pomevablendswithfutureutilityinfuseddepositionmodeling AT klaudiuszwypior pomevablendswithfutureutilityinfuseddepositionmodeling AT janwachowicz pomevablendswithfutureutilityinfuseddepositionmodeling AT przemysławkedzierski pomevablendswithfutureutilityinfuseddepositionmodeling AT aleksanderhejna pomevablendswithfutureutilityinfuseddepositionmodeling AT mariuszmarc pomevablendswithfutureutilityinfuseddepositionmodeling AT krzysztofklewicz pomevablendswithfutureutilityinfuseddepositionmodeling AT jadwigagabor pomevablendswithfutureutilityinfuseddepositionmodeling AT hubertokła pomevablendswithfutureutilityinfuseddepositionmodeling AT andrzejszymonswinarew pomevablendswithfutureutilityinfuseddepositionmodeling |