Application of Spent Coffee Grounds (SCGs) as a Fuel and Alternative Reducer of Slags from the Copper Industry

This article presents the results of a study on metallurgical slag reduction using biomass such as Spent Coffee Grounds (SCGs). The proposed solution is a new aspect of searching for alternatives to standard reducers used in pyrometallurgical processes of metal production. Its gasification yields si...

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Main Authors: Tomasz Matula, Jerzy Labaj, Krzysztof Nowacki, Leszek Blacha, Lukasz Kortyka, Lukasz Mycka, Piotr Madej, Lukasz Jaworek, Tomasz Wojtal
Format: Article
Language:English
Published: MDPI AG 2023-03-01
Series:Energies
Subjects:
Online Access:https://www.mdpi.com/1996-1073/16/5/2415
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author Tomasz Matula
Jerzy Labaj
Krzysztof Nowacki
Leszek Blacha
Lukasz Kortyka
Lukasz Mycka
Piotr Madej
Lukasz Jaworek
Tomasz Wojtal
author_facet Tomasz Matula
Jerzy Labaj
Krzysztof Nowacki
Leszek Blacha
Lukasz Kortyka
Lukasz Mycka
Piotr Madej
Lukasz Jaworek
Tomasz Wojtal
author_sort Tomasz Matula
collection DOAJ
description This article presents the results of a study on metallurgical slag reduction using biomass such as Spent Coffee Grounds (SCGs). The proposed solution is a new aspect of searching for alternatives to standard reducers used in pyrometallurgical processes of metal production. Its gasification yields significant amounts of hydrocarbons, which are excellent reducing agents in such processes. The research results of copper slag reduction with the use of SCG biomass indicate this process is characterised by lower carbon dioxide emissions compared with the process using solid fuels such as coke and coke breeze. The addition of SCG as the reducer ensures the decrease in copper content in the slag to 0.32 wt.%, which corresponds to the increase of so-called relative decopperisation degree even up to 96.9%. As the decopperisation degree of slag increases, significantly more intense reduction in lead oxides during the reduction process is observed. The smallest lead content in waste slag of 0.91 wt.% was obtained for the slag reduction process with 7.56 wt.% of SCG as the reducer and the process duration of 1.5 h.
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spelling doaj.art-59842544da104da2b9b987c75895924f2023-11-17T07:38:21ZengMDPI AGEnergies1996-10732023-03-01165241510.3390/en16052415Application of Spent Coffee Grounds (SCGs) as a Fuel and Alternative Reducer of Slags from the Copper IndustryTomasz Matula0Jerzy Labaj1Krzysztof Nowacki2Leszek Blacha3Lukasz Kortyka4Lukasz Mycka5Piotr Madej6Lukasz Jaworek7Tomasz Wojtal8Department of Metallurgy and Recycling, Faculty of Materials Science, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice, PolandDepartment of Production Engineering, Faculty of Materials Science, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice, PolandDepartment of Production Engineering, Faculty of Materials Science, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice, PolandDepartment of Metallurgy and Recycling, Faculty of Materials Science, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice, PolandLukasiewicz Research Network—Institute of Non-Ferrous Metals, Sowinskiego 5, 44-100 Gliwice, PolandLukasiewicz Research Network—Institute of Non-Ferrous Metals, Sowinskiego 5, 44-100 Gliwice, PolandLukasiewicz Research Network—Institute of Non-Ferrous Metals, Sowinskiego 5, 44-100 Gliwice, PolandLukasiewicz Research Network—Institute of Non-Ferrous Metals, Sowinskiego 5, 44-100 Gliwice, PolandDepartment of Metallurgy and Recycling, Faculty of Materials Science, Silesian University of Technology, Krasinskiego 8, 40-019 Katowice, PolandThis article presents the results of a study on metallurgical slag reduction using biomass such as Spent Coffee Grounds (SCGs). The proposed solution is a new aspect of searching for alternatives to standard reducers used in pyrometallurgical processes of metal production. Its gasification yields significant amounts of hydrocarbons, which are excellent reducing agents in such processes. The research results of copper slag reduction with the use of SCG biomass indicate this process is characterised by lower carbon dioxide emissions compared with the process using solid fuels such as coke and coke breeze. The addition of SCG as the reducer ensures the decrease in copper content in the slag to 0.32 wt.%, which corresponds to the increase of so-called relative decopperisation degree even up to 96.9%. As the decopperisation degree of slag increases, significantly more intense reduction in lead oxides during the reduction process is observed. The smallest lead content in waste slag of 0.91 wt.% was obtained for the slag reduction process with 7.56 wt.% of SCG as the reducer and the process duration of 1.5 h.https://www.mdpi.com/1996-1073/16/5/2415reductionspent coffee groundsmetallurgical slag
spellingShingle Tomasz Matula
Jerzy Labaj
Krzysztof Nowacki
Leszek Blacha
Lukasz Kortyka
Lukasz Mycka
Piotr Madej
Lukasz Jaworek
Tomasz Wojtal
Application of Spent Coffee Grounds (SCGs) as a Fuel and Alternative Reducer of Slags from the Copper Industry
Energies
reduction
spent coffee grounds
metallurgical slag
title Application of Spent Coffee Grounds (SCGs) as a Fuel and Alternative Reducer of Slags from the Copper Industry
title_full Application of Spent Coffee Grounds (SCGs) as a Fuel and Alternative Reducer of Slags from the Copper Industry
title_fullStr Application of Spent Coffee Grounds (SCGs) as a Fuel and Alternative Reducer of Slags from the Copper Industry
title_full_unstemmed Application of Spent Coffee Grounds (SCGs) as a Fuel and Alternative Reducer of Slags from the Copper Industry
title_short Application of Spent Coffee Grounds (SCGs) as a Fuel and Alternative Reducer of Slags from the Copper Industry
title_sort application of spent coffee grounds scgs as a fuel and alternative reducer of slags from the copper industry
topic reduction
spent coffee grounds
metallurgical slag
url https://www.mdpi.com/1996-1073/16/5/2415
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