Softening behavior of stationary shoulder friction stir welded joint for thick-plate Al–Li–Cu alloy
12-mm-thick Al–Li–Cu alloy plates were fabricated by stationary shoulder friction stir welding (SSFSW) to evaluate the softening behavior of the whole joint under a given rotational speed of 400 rpm and a welding speed of 60 mm/min. Continuous dynamic recrystallization, discontinuous dynamic recryst...
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Elsevier
2022-09-01
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Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785422012947 |
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author | Chao Gu Xinqi Yang Wenshen Tang Ting Luo Ruilin Wang |
author_facet | Chao Gu Xinqi Yang Wenshen Tang Ting Luo Ruilin Wang |
author_sort | Chao Gu |
collection | DOAJ |
description | 12-mm-thick Al–Li–Cu alloy plates were fabricated by stationary shoulder friction stir welding (SSFSW) to evaluate the softening behavior of the whole joint under a given rotational speed of 400 rpm and a welding speed of 60 mm/min. Continuous dynamic recrystallization, discontinuous dynamic recrystallization, and geometric dynamic recrystallization are the main dynamic recrystallization mechanisms in SSFSWed joints. Such mechanisms help to gradually change rolling grains of base material (BM) into equiaxed grains of welding nugget zone (WNZ) and significantly lower dislocation density. The decrease in dislocation density is the main reason for joint softening. Continuous coarsening of T1/θ′ in heat affected zone (HAZ) and thermo-mechanically affected zone (TMAZ) weakens the strengthening effect. The development of precipitate-free zones and re-precipitation of TB primarily contribute to severe softening at the interface between HAZ and TMAZ on the advancing side (AS-HAZ-TMAZ). The serious softening behavior at the bottom of WNZ is attributed to the re-precipitation of TB and the complete dissolution of T1/θ′. Hardness profiles and tensile strength distribution of SSFSWed joint exhibit a “W” pattern, while a “U” pattern appears at the bottom. The hardness profile and tensile strength of WNZ are significantly poorer at 8–12 mm from the weld surface compared to those at 0–8 mm. Softening behavior also results from the higher fractions of the maximum Schmid factor (in 0.4–0.5) and Cube. From BM to WNZ, fracture mode transitions from quasi-cleavage fracture to plastic fracture. |
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language | English |
last_indexed | 2024-04-12T01:44:46Z |
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series | Journal of Materials Research and Technology |
spelling | doaj.art-599751aa43d445c5bbd6cecb88f5ca032022-12-22T03:53:06ZengElsevierJournal of Materials Research and Technology2238-78542022-09-012030083024Softening behavior of stationary shoulder friction stir welded joint for thick-plate Al–Li–Cu alloyChao Gu0Xinqi Yang1Wenshen Tang2Ting Luo3Ruilin Wang4Tianjin Key Laboratory of Advanced Joining Technology, School of Materials Science and Engineering, Tianjin University, Tianjin, 300354, ChinaCorresponding author.; Tianjin Key Laboratory of Advanced Joining Technology, School of Materials Science and Engineering, Tianjin University, Tianjin, 300354, ChinaTianjin Key Laboratory of Advanced Joining Technology, School of Materials Science and Engineering, Tianjin University, Tianjin, 300354, ChinaTianjin Key Laboratory of Advanced Joining Technology, School of Materials Science and Engineering, Tianjin University, Tianjin, 300354, ChinaTianjin Key Laboratory of Advanced Joining Technology, School of Materials Science and Engineering, Tianjin University, Tianjin, 300354, China12-mm-thick Al–Li–Cu alloy plates were fabricated by stationary shoulder friction stir welding (SSFSW) to evaluate the softening behavior of the whole joint under a given rotational speed of 400 rpm and a welding speed of 60 mm/min. Continuous dynamic recrystallization, discontinuous dynamic recrystallization, and geometric dynamic recrystallization are the main dynamic recrystallization mechanisms in SSFSWed joints. Such mechanisms help to gradually change rolling grains of base material (BM) into equiaxed grains of welding nugget zone (WNZ) and significantly lower dislocation density. The decrease in dislocation density is the main reason for joint softening. Continuous coarsening of T1/θ′ in heat affected zone (HAZ) and thermo-mechanically affected zone (TMAZ) weakens the strengthening effect. The development of precipitate-free zones and re-precipitation of TB primarily contribute to severe softening at the interface between HAZ and TMAZ on the advancing side (AS-HAZ-TMAZ). The serious softening behavior at the bottom of WNZ is attributed to the re-precipitation of TB and the complete dissolution of T1/θ′. Hardness profiles and tensile strength distribution of SSFSWed joint exhibit a “W” pattern, while a “U” pattern appears at the bottom. The hardness profile and tensile strength of WNZ are significantly poorer at 8–12 mm from the weld surface compared to those at 0–8 mm. Softening behavior also results from the higher fractions of the maximum Schmid factor (in 0.4–0.5) and Cube. From BM to WNZ, fracture mode transitions from quasi-cleavage fracture to plastic fracture.http://www.sciencedirect.com/science/article/pii/S2238785422012947Al–Li alloyThick platesStationary shoulder friction stir weldingSoftening behaviorsMicrostructureTensile behavior |
spellingShingle | Chao Gu Xinqi Yang Wenshen Tang Ting Luo Ruilin Wang Softening behavior of stationary shoulder friction stir welded joint for thick-plate Al–Li–Cu alloy Journal of Materials Research and Technology Al–Li alloy Thick plates Stationary shoulder friction stir welding Softening behaviors Microstructure Tensile behavior |
title | Softening behavior of stationary shoulder friction stir welded joint for thick-plate Al–Li–Cu alloy |
title_full | Softening behavior of stationary shoulder friction stir welded joint for thick-plate Al–Li–Cu alloy |
title_fullStr | Softening behavior of stationary shoulder friction stir welded joint for thick-plate Al–Li–Cu alloy |
title_full_unstemmed | Softening behavior of stationary shoulder friction stir welded joint for thick-plate Al–Li–Cu alloy |
title_short | Softening behavior of stationary shoulder friction stir welded joint for thick-plate Al–Li–Cu alloy |
title_sort | softening behavior of stationary shoulder friction stir welded joint for thick plate al li cu alloy |
topic | Al–Li alloy Thick plates Stationary shoulder friction stir welding Softening behaviors Microstructure Tensile behavior |
url | http://www.sciencedirect.com/science/article/pii/S2238785422012947 |
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