A new approach to predict microhardness of two-phase in cutting S32760 duplex stainless steel

Abstract The uneven distribution of microhardness in the two-phase structure of S32760 duplex stainless steel after cutting is attributed to variations in the crystal structure, which significantly impact the material's performance. This paper presents a new approach to predict the microhardnes...

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Main Authors: Xiangyuan Zhang, Lin Yang, Minli Zheng, Jialiang Liu, Mingjia Zhou, Fukang Gong
Format: Article
Language:English
Published: Nature Portfolio 2023-10-01
Series:Scientific Reports
Online Access:https://doi.org/10.1038/s41598-023-44708-0
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author Xiangyuan Zhang
Lin Yang
Minli Zheng
Jialiang Liu
Mingjia Zhou
Fukang Gong
author_facet Xiangyuan Zhang
Lin Yang
Minli Zheng
Jialiang Liu
Mingjia Zhou
Fukang Gong
author_sort Xiangyuan Zhang
collection DOAJ
description Abstract The uneven distribution of microhardness in the two-phase structure of S32760 duplex stainless steel after cutting is attributed to variations in the crystal structure, which significantly impact the material's performance. This paper presents a new approach to predict the microhardness of two-phase based on the flow stresses in the austenitic and ferrite. The effect of strain, strain rate, and temperature on the flow stress in the shear plane of orthogonal cutting S32760 was analyzed, and the prediction model for microhardness of two-phase considering the two-phase flow stress was established to obtain a mapping relationship between the two-phase flow stress and the two-phase microhardness of S32760. The impact of cutting dosages on shear strain, strain rate, and temperature in the shear plane was investigated. A function relationship between cutting dosages and microhardness of austenite and ferrite in the shear plane was established, two-phase microhardness experiments were conducted, and the model's accuracy was validated with a prediction error of less than 6%. This study provided insights into the impact of strain, strain rate, and temperature in the shear plane on the microhardness of the two-phase, thus contributing to the theoretical foundation of processing techniques in duplex stainless steel.
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spelling doaj.art-59a59d0f618d401592bb95d695dd9d622023-11-20T09:10:16ZengNature PortfolioScientific Reports2045-23222023-10-0113111810.1038/s41598-023-44708-0A new approach to predict microhardness of two-phase in cutting S32760 duplex stainless steelXiangyuan Zhang0Lin Yang1Minli Zheng2Jialiang Liu3Mingjia Zhou4Fukang Gong5Key Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and TechnologyKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and TechnologyKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and TechnologyKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and TechnologyCollege of Intelligent Manufacturing Engineering, Harbin Huade UniversityKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and TechnologyAbstract The uneven distribution of microhardness in the two-phase structure of S32760 duplex stainless steel after cutting is attributed to variations in the crystal structure, which significantly impact the material's performance. This paper presents a new approach to predict the microhardness of two-phase based on the flow stresses in the austenitic and ferrite. The effect of strain, strain rate, and temperature on the flow stress in the shear plane of orthogonal cutting S32760 was analyzed, and the prediction model for microhardness of two-phase considering the two-phase flow stress was established to obtain a mapping relationship between the two-phase flow stress and the two-phase microhardness of S32760. The impact of cutting dosages on shear strain, strain rate, and temperature in the shear plane was investigated. A function relationship between cutting dosages and microhardness of austenite and ferrite in the shear plane was established, two-phase microhardness experiments were conducted, and the model's accuracy was validated with a prediction error of less than 6%. This study provided insights into the impact of strain, strain rate, and temperature in the shear plane on the microhardness of the two-phase, thus contributing to the theoretical foundation of processing techniques in duplex stainless steel.https://doi.org/10.1038/s41598-023-44708-0
spellingShingle Xiangyuan Zhang
Lin Yang
Minli Zheng
Jialiang Liu
Mingjia Zhou
Fukang Gong
A new approach to predict microhardness of two-phase in cutting S32760 duplex stainless steel
Scientific Reports
title A new approach to predict microhardness of two-phase in cutting S32760 duplex stainless steel
title_full A new approach to predict microhardness of two-phase in cutting S32760 duplex stainless steel
title_fullStr A new approach to predict microhardness of two-phase in cutting S32760 duplex stainless steel
title_full_unstemmed A new approach to predict microhardness of two-phase in cutting S32760 duplex stainless steel
title_short A new approach to predict microhardness of two-phase in cutting S32760 duplex stainless steel
title_sort new approach to predict microhardness of two phase in cutting s32760 duplex stainless steel
url https://doi.org/10.1038/s41598-023-44708-0
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