Spiderweb Cellular Structures Manufactured via Additive Layer Manufacturing for Aerospace Application

With increasing the energy costs and aiming for fossil-free Europe, cellular structures could provide a cost-effective tool for saving fuel consumption in aircraft. To achieve this goal, a cellular structure topology is a rapidly growing area of research facilitated by developments in additive layer...

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Main Authors: Klaudio Bari, Lucie Bollenbach
Format: Article
Language:English
Published: MDPI AG 2022-05-01
Series:Journal of Composites Science
Subjects:
Online Access:https://www.mdpi.com/2504-477X/6/5/133
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author Klaudio Bari
Lucie Bollenbach
author_facet Klaudio Bari
Lucie Bollenbach
author_sort Klaudio Bari
collection DOAJ
description With increasing the energy costs and aiming for fossil-free Europe, cellular structures could provide a cost-effective tool for saving fuel consumption in aircraft. To achieve this goal, a cellular structure topology is a rapidly growing area of research facilitated by developments in additive layer manufacturing. These low-density structures are particularly promising for their aerospace applications. In this paper, four cellular structure topologies are developed to serve as a vibration damper in small electric aircraft motor, we have compared their performance with the original motor holder in the aircraft. This paper introduces the roadmap of scaffolding concept design and provides a novel concept in vibration damping. Based on the FEA simulation, aluminium 6061T spiderweb-inspired lattices (weight 0.3473 g and porosity 84%) have proven to have the lowest natural resonance and highest yield strength to weight ratio compared to other scaffolding concepts.
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spelling doaj.art-59ac21aeebdc4cccb0efc50ce6531e842023-11-23T11:37:35ZengMDPI AGJournal of Composites Science2504-477X2022-05-016513310.3390/jcs6050133Spiderweb Cellular Structures Manufactured via Additive Layer Manufacturing for Aerospace ApplicationKlaudio Bari0Lucie Bollenbach1School of Engineering, Telford Innovation Campus, University of Wolverhampton, Telford TF2 9NN, UKSchool of Engineering, Telford Innovation Campus, University of Wolverhampton, Telford TF2 9NN, UKWith increasing the energy costs and aiming for fossil-free Europe, cellular structures could provide a cost-effective tool for saving fuel consumption in aircraft. To achieve this goal, a cellular structure topology is a rapidly growing area of research facilitated by developments in additive layer manufacturing. These low-density structures are particularly promising for their aerospace applications. In this paper, four cellular structure topologies are developed to serve as a vibration damper in small electric aircraft motor, we have compared their performance with the original motor holder in the aircraft. This paper introduces the roadmap of scaffolding concept design and provides a novel concept in vibration damping. Based on the FEA simulation, aluminium 6061T spiderweb-inspired lattices (weight 0.3473 g and porosity 84%) have proven to have the lowest natural resonance and highest yield strength to weight ratio compared to other scaffolding concepts.https://www.mdpi.com/2504-477X/6/5/133cellular materialsvibration damperAnsys model simulationbrushless motorspider websnowflake unit cell
spellingShingle Klaudio Bari
Lucie Bollenbach
Spiderweb Cellular Structures Manufactured via Additive Layer Manufacturing for Aerospace Application
Journal of Composites Science
cellular materials
vibration damper
Ansys model simulation
brushless motor
spider web
snowflake unit cell
title Spiderweb Cellular Structures Manufactured via Additive Layer Manufacturing for Aerospace Application
title_full Spiderweb Cellular Structures Manufactured via Additive Layer Manufacturing for Aerospace Application
title_fullStr Spiderweb Cellular Structures Manufactured via Additive Layer Manufacturing for Aerospace Application
title_full_unstemmed Spiderweb Cellular Structures Manufactured via Additive Layer Manufacturing for Aerospace Application
title_short Spiderweb Cellular Structures Manufactured via Additive Layer Manufacturing for Aerospace Application
title_sort spiderweb cellular structures manufactured via additive layer manufacturing for aerospace application
topic cellular materials
vibration damper
Ansys model simulation
brushless motor
spider web
snowflake unit cell
url https://www.mdpi.com/2504-477X/6/5/133
work_keys_str_mv AT klaudiobari spiderwebcellularstructuresmanufacturedviaadditivelayermanufacturingforaerospaceapplication
AT luciebollenbach spiderwebcellularstructuresmanufacturedviaadditivelayermanufacturingforaerospaceapplication