Control Design and Validation for Floating Piston Electro-Pneumatic Gearbox Actuator

The paper presents the modeling and control design of a floating piston electro-pneumatic gearbox actuator and, moreover, the industrial validation of the controller system. As part of a heavy-duty vehicle, it needs to meet strict and contradictory requirements and units applying the system with dif...

Full description

Bibliographic Details
Main Authors: Adam Szabo, Tamas Becsi, Peter Gaspar
Format: Article
Language:English
Published: MDPI AG 2020-05-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/10/10/3514
_version_ 1797567561916743680
author Adam Szabo
Tamas Becsi
Peter Gaspar
author_facet Adam Szabo
Tamas Becsi
Peter Gaspar
author_sort Adam Szabo
collection DOAJ
description The paper presents the modeling and control design of a floating piston electro-pneumatic gearbox actuator and, moreover, the industrial validation of the controller system. As part of a heavy-duty vehicle, it needs to meet strict and contradictory requirements and units applying the system with different supply pressures in order to operate under various environmental conditions. Because of the high control frequency domain of the real system, post-modern control methods with high computational demands could not be used as they do not meet real-time requirements on automotive level. During the modeling phase, the essential simplifications are shown with the awareness of the trade-off between calculation speed and numerical accuracy to generate a multi-state piecewise-linear system. Two LTI control methods are introduced, i.e., a PD and an Linear-Quadratic Regulators (LQR) solution, in which the continuous control signals are transformed into discrete voltage solenoid commands for the valves. The validation of both the model and the control system are performed on a real physical implementation. The results show that both modeling and control design are suitable for the control tasks using floating piston cylinders and, moreover, these methods can be extended to electro-pneumatic cylinders with different layouts.
first_indexed 2024-03-10T19:43:45Z
format Article
id doaj.art-59aea0986dc242a099fd99b9ad2ae26c
institution Directory Open Access Journal
issn 2076-3417
language English
last_indexed 2024-03-10T19:43:45Z
publishDate 2020-05-01
publisher MDPI AG
record_format Article
series Applied Sciences
spelling doaj.art-59aea0986dc242a099fd99b9ad2ae26c2023-11-20T00:58:54ZengMDPI AGApplied Sciences2076-34172020-05-011010351410.3390/app10103514Control Design and Validation for Floating Piston Electro-Pneumatic Gearbox ActuatorAdam Szabo0Tamas Becsi1Peter Gaspar2Knorr-Bremse Ltd., Research and Development Institute, H-1119 Budapest, HungaryDepartment of Control for Transportation and Vehicle Systems, Budapest University of Technology and Economics, H-1111 Budapest, HungarySystems and Control Lab, Institute for Computer Science and Control, H-1111 Budapest, HungaryThe paper presents the modeling and control design of a floating piston electro-pneumatic gearbox actuator and, moreover, the industrial validation of the controller system. As part of a heavy-duty vehicle, it needs to meet strict and contradictory requirements and units applying the system with different supply pressures in order to operate under various environmental conditions. Because of the high control frequency domain of the real system, post-modern control methods with high computational demands could not be used as they do not meet real-time requirements on automotive level. During the modeling phase, the essential simplifications are shown with the awareness of the trade-off between calculation speed and numerical accuracy to generate a multi-state piecewise-linear system. Two LTI control methods are introduced, i.e., a PD and an Linear-Quadratic Regulators (LQR) solution, in which the continuous control signals are transformed into discrete voltage solenoid commands for the valves. The validation of both the model and the control system are performed on a real physical implementation. The results show that both modeling and control design are suitable for the control tasks using floating piston cylinders and, moreover, these methods can be extended to electro-pneumatic cylinders with different layouts.https://www.mdpi.com/2076-3417/10/10/3514pneumatic actuatornonlinear systemlinear controlrobustness testvalidation
spellingShingle Adam Szabo
Tamas Becsi
Peter Gaspar
Control Design and Validation for Floating Piston Electro-Pneumatic Gearbox Actuator
Applied Sciences
pneumatic actuator
nonlinear system
linear control
robustness test
validation
title Control Design and Validation for Floating Piston Electro-Pneumatic Gearbox Actuator
title_full Control Design and Validation for Floating Piston Electro-Pneumatic Gearbox Actuator
title_fullStr Control Design and Validation for Floating Piston Electro-Pneumatic Gearbox Actuator
title_full_unstemmed Control Design and Validation for Floating Piston Electro-Pneumatic Gearbox Actuator
title_short Control Design and Validation for Floating Piston Electro-Pneumatic Gearbox Actuator
title_sort control design and validation for floating piston electro pneumatic gearbox actuator
topic pneumatic actuator
nonlinear system
linear control
robustness test
validation
url https://www.mdpi.com/2076-3417/10/10/3514
work_keys_str_mv AT adamszabo controldesignandvalidationforfloatingpistonelectropneumaticgearboxactuator
AT tamasbecsi controldesignandvalidationforfloatingpistonelectropneumaticgearboxactuator
AT petergaspar controldesignandvalidationforfloatingpistonelectropneumaticgearboxactuator